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Product Overview
The ZZYS30 vortex flowmeter is a sophisticated, high-performance velocity flow instrument designed for versatile applications.
Ideal for measuring, monitoring, and controlling the flow of liquids, steam, and numerous gases, it is an essential tool for precision measurement.
Featuring an innovative structure, it is exceptionally resistant to mechanical vibrations, impacts, and contamination, ensuring longevity and reliability.
Boasting no moving parts, it eliminates wear and tear, requires no mechanical maintenance, and offers low pressure loss, stable performance, and exceptional accuracy.
Installation is a breeze, and the sensor and signal converter can be easily matched to meet specific requirements.
Product Features:
Extensive application range, seamlessly measuring the flow of steam, gas, and liquids with precision.
Outstanding vibration performance with zero drift at zero point, effectively neutralizing external vibrations' impact.
The ZZY30 also offers integrated temperature and pressure product options, significantly reducing user installation costs.
Supports (0-5) kHz frequency output, (4-20) mA output, and HART/Modbus protocol communication for versatile integration.
Facilitates parameter setting via Bluetooth communication. It is wear-resistant, dirt-resistant, maintenance-free, boasts a long service life, and is explosion-proof for enhanced safety.
Technical Index
Measurement Medium: Gas, Liquid, Steam
Connection Method: Flange Clamp Type, Flange Type, Insertion Type
Caliber Specifications:
Flange Clamping Type: 25, 32, 50, 80, 100.
Flange Connection Type: Caliber Selection 100, 150, 200
Flow Measurement Range: Normal measurement flow velocity range with Reynolds number 1.5×10~4×10; Gas: 5~50m/s; Liquid: 0.5~7m/s.
Normal Measurement Flow Range: Liquid,
Gas Flow Measurement Range: See Table 2.
Steam Flow Range: See Table 3.
Measurement Accuracy: 1.0 Class, 1.5 Class
Measured Medium Temperature:
Room Temperature: -25ºC~100ºC; High Temperature: -25ºC~150ºC, -25ºC~250ºC Output Signal: Pulse voltage output signal - High level 8~10V, Low level 0.7~1.3V, with a pulse duty cycle of about 50%, transmission distance 100m.
Pulse Current Remote Transmission Signal: 4-20 mA, transmission distance 1000m Instrument Use Environment: Temperature -25ºC~+55ºC, Humidity 5~90% RH at 50ºC Material: Stainless Steel, Aluminum Alloy
Power Supply: DC24V or Lithium Battery 3.6V
Explosion-Proof Grade: Intrinsically Safe iaIIbT3-T6, Protection Level IP65.
Technical parameters | |
Medium | Steam, Gas, Liquid |
Measuring range | See flow1-3 |
Caliber | DN15, DN25, DN40, DN50, DN80, DN100, DN200, DN250, DN300 |
Medium pressure | ≤100 bar, more pressure need be customized |
Medium temperature | -40°C~+240°C |
Ambient temperature | Ordinary type: -40°C~+85°C Ex-proof type: -40°C~+60°C |
Accuracy | Liquid, Re≥20000 is ±1.0%, gas and steam, ±1.5% |
Repeatability | ±0.3% |
Material | Measuring pipe:304,316L, HC276 |
Sensor: 316L, HC276 | |
Converter shell: casting aluminum | |
Instrument caliber | Flange connection: DN15-DN300 |
Clamping connection: DN15-DN100 | |
Flange standard | DIN, ANSI, HG20592 (Can be customized) |
Pressure loss Gasandliquid saturated steam |
ΔP=Cqv²Px ΔP: pressure loss(pa) qv: volume flow qm: mass flow ΔP=Cqm²Px PX: density C: constent |
Display | Two-line LCD display, four button operation Instantaneous flow, accumulated flow, vortex frequency, medium temperature, pressure(selectable), circular or non-circular display |
Power supply | Ordinary type: (14~36) VDC Ex-proof type: (14~30) VDC Battery power supply |
Loading | No-ex-proof: RB=(UB-14DVC)/22MA≤1200Ω Ex-proof: RB=(UB-14DVC)/22MA≤600Ω |
Output | Two wire 4~20mA |
Ex-proof class | Exd II CT6 CE19.1438 Ex ( ia ) II CT6 |
Cable interface | 1/2''NPT( Internal thread, recommended), M201.5 (Internal thread) |
Housing protection class | IP67 |
Connection type | Flange (DN15-DN300), Clamping (DN15-DN100) |
Mounting type | Integral mounting, split mounting (special shielded cable connect the pipe and indicator) |
Gas | |||
Air: t=20°C p=1.013bar abs =1.7210-4 mpa.s Q: flow (sheet 1) | |||
Nominal diameter | Internal diameter | Qmin(m3/h) | Qmax(m3/h) |
DN15 | 16 | 6.79 | 32.56 |
DN25 | 24 | 10.20 | 113.94 |
DN40 | 38 | 25.3 | 326.63 |
DN50 | 50 | 43.89 | 565.49 |
DN80 | 74 | 96.14 | 1238.64 |
DN100 | 97 | 165.14 | 2128.27 |
DN150 | 146 | 374.23 | 4821.57 |
DN200 | 193 | 702.95 | 9056.8 |
DN250 | 253 | 1123.7 | 14478 |
DN300 | 305 | 1632.1 | 21028 |
Liquid | |||
Water: t=20°C p=1.013bar abs ≤10cp Q: flow | |||
Nominal diameter | Internal diameter | Qmin(m3/h) | Qmax(m3/h) |
DN15 | 16 | 0.45 | 5 |
DN25 | 24 | 0.81 | 11.40 |
DN40 | 38 | 2.04 | 28.57 |
DN50 | 50 | 3.53 | 49.47 |
DN80 | 74 | 7.74 | 108.37 |
DN100 | 97 | 13.30 | 186.21 |
DN150 | 146 | 30.13 | 421.86 |
DN200 | 193 | 52.66 | 792.42 |
DN250 | 253 | 90.5 | 1266.8 |
DN300 | 305 | 113.41 | 1839.8 |
Saturated steam | |||||||||
Nominal Diameter |
Inner Diameter |
Mass flow Qm (kg/h) under different pressure and density | |||||||
P=1bar G | P=3.5bar G | P=5.2bar G | P=7 bar G | ||||||
ρ=1.13kg/m3 | ρ=2.43kg/m3 | ρ=3.28kg/m3 | ρ=4.17kg/m3 | ||||||
t=120.6°C | t=148.2°C | t=160.4°C | t=170.6°C | ||||||
min | max | min | max | min | max | min | max | ||
DN15 | 16 | 5.87 | 36.97 | 7.68 | 79 | 8.93 | 106.68 | 10.06 | 135.69 |
DN25 | 24 | 11.82 | 129.39 | 17.26 | 276.4 | 20.09 | 373.53 | 22.66 | 474.82 |
DN40 | 38 | 29.64 | 370.71 | 43.33 | 792.33 | 50.63 | 1070.2 | 56.8 | 1361.2 |
DN50 | 50 | 51.31 | 641.82 | 75.02 | 1371.8 | 87.19 | 1852.8 | 98.33 | 2356.6 |
DN80 | 74 | 112.41 | 1405.8 | 164.33 | 3004.7 | 191 | 4058.4 | 215.39 | 5161.8 |
DN100 | 97 | 193.14 | 2415.5 | 282.36 | 5162.7 | 328.16 | 6973.3 | 370.09 | 8869.2 |
DN150 | 146 | 437.56 | 5472.4 | 639.69 | 11696 | 743.45 | 15798 | 838.44 | 20093 |
DN200 | 193 | 821.91 | 10279 | 1201.6 | 21970 | 1396.5 | 29675 | 1574.9 | 37743 |
DN250 | 253 | 1313.9 | 16433 | 1920.9 | 35122 | 2232.5 | 47439 | 2517.7 | 60337 |
DN300 | 305 | 1908.3 | 23866 | 2789.8 | 51010 | 3242.4 | 68899 | 3656.6 | 87630 |
Nominal Diameter |
Inner Diameter |
Mass flow Qm (kg/h) under different pressure and density | |||||||
P=10.5 bar G | P=14 bar G | P=17.5 bar G | P=20 bar G | ||||||
ρ=5.89kg/m3 | ρ=7.6kg/m3 | ρ=9.32kg/m3 | ρ=10.54kg/m3 | ||||||
t=186.2°C | t=198.5°C | t=208.5°C | t=215.6°C | ||||||
min | max | min | max | min | max | min | max | ||
DN15 | 16 | 12.78 | 191.71 | 16.51 | 247.55 | 20.23 | 303.36 | 22.89 | 343.32 |
DN25 | 24 | 26.93 | 670.88 | 30.6 | 857.88 | 33.87 | 955.48 | 36.04 | 1201.41 |
DN40 | 38 | 67.51 | 1878.2 | 76.72 | 2150.7 | 84.93 | 2395.3 | 90.35 | 2557.7 |
DN50 | 50 | 116.89 | 3251.7 | 132.82 | 3723.4 | 147.03 | 4147 | 156.42 | 4428.1 |
DN80 | 74 | 256.03 | 7122.4 | 290.93 | 8155.8 | 322.06 | 9083.7 | 342.62 | 9699.3 |
DN100 | 97 | 439.91 | 12238 | 499.9 | 14013 | 553.38 | 15608 | 588.69 | 16666 |
DN150 | 146 | 996.62 | 27725 | 1132.5 | 31747 | 1253.7 | 35359 | 1333.7 | 37756 |
DN200 | 193 | 1872.1 | 52079 | 2127.3 | 59634 | 2354.9 | 66419 | 2505.2 | 70921 |
DN250 | 253 | 2992.7 | 83254 | 3400.71 | 95333 | 3764.6 | 106180 | 4004.9 | 113380 |
DN300 | 305 | 4346.5 | 120920 | 4939.1 | 138460 | 5467.5 | 154210 | 5816.5 | 164660 |
Selection list | ||||||||
model | Explanation | |||||||
ZZY30 | ||||||||
Connection | F | Flange connection | ||||||
W | Flange clamping | |||||||
Temperature Resistance Class |
T1 | Match with 250°c probe | ||||||
T2 | Match with 350°c probe | |||||||
Nominal diameter |
015 | DN15 | ||||||
020 | DN20 | |||||||
025 | DN25 | |||||||
032 | DN32 | |||||||
040 | DN40 | |||||||
050 | DN50 | |||||||
065 | DN65 | |||||||
080 | DN80 | |||||||
100 | DN100 | |||||||
125 | DN125 | |||||||
150 | DN150 | |||||||
200 | DN200 | |||||||
250 | DN250 | |||||||
300 | DN300 | |||||||
Structure |
Z | Integrated T and P compensation | ||||||
F | Regular model | |||||||
S | Split | |||||||
Material | R1 | 304 | ||||||
RL | 316L | |||||||
Instrument model |
N | 24V power supply Output 3 wire pulse | ||||||
V1 | 24V power, on-site display, 4-20mA, RS485, Impulse output | |||||||
V1 B |
24V +battery power supply, on-site display, 4-20 mA, RS485, pulse output | |||||||
Pressure Class | N | Normal | ||||||
H | High pressure |
PACKING & SHIPPING
We will ensure the prompt delivery of your ordered product, adhering to the earliest date specified by you.Installation Requirements
Piping condition
For optimal performance of the Easy Install Vortex Flowmeter, ensure a straight pipe section both before and after installation. Common scenarios include (D represents the pipe diameter):
Piping condition | upstream | Downstream |
Concentric shrinkage pipe full open gate valve |
15D | 5D |
∠90° square elbow | 20D | 5D |
Same plane 2∠90°elbow | 25D | 5D |
Semi-open gate valve regulating valve | 50D | 5D |
Different plane 2∠90°elbow | 40D | 5D |
With rectifier tube bundle | 12D | 5D |
1.
Install the sensor on a horizontal, vertical, or inclined pipe (with liquid flowing upwards). The pipe must match the sensor's diameter and have straight sections upstream (15-20D) and downstream (5-10D) of the sensor.
2.
The pipe near the liquid sensor must be completely filled with the liquid being measured.
3.
Avoid installing the sensor on pipes subject to strong mechanical vibrations.
4.
Ensure the inner diameter of the straight pipe section closely matches the sensor diameter. If not, use a slightly larger pipe with an error margin of ≤3% and not exceeding 5mm. Avoid areas with strong electromagnetic interference, limited space, or difficult maintenance..
5.
For horizontal pipelines: when measuring gas with minimal liquid content, install the sensor at a high point. For liquid with minimal gas content, install at a low point.
6.
For vertical pipelines: install the sensor without flow direction restrictions when measuring gas. If the gas contains minimal liquid, ensure the flow is from bottom to top. For liquid, ensure upward flow to mitigate probe weight.
7.
For horizontal pipelines: side-mount sensors for superheated steam, saturated steam, and low-temperature liquids. Side mounting is preferred to reduce temperature impact on the amplifier, if conditions allow.
8.
Inverted installation on horizontal pipelines is not generally recommended. Suitable for saturated steam and high-temperature liquids, or frequent cleaning pipelines, but not for general gases or superheated steam.
9.
For pipelines with insulation: the insulation layer should not exceed one-third of the bracket height when measuring high-temperature steam.
10.
Pressure and Temperature Measurement Points: Measure pressure 3-5D downstream and temperature 6-8D downstream of the sensor, as per the requirements.