Steam Vortex Flowmeter with Anti Vibration and High Accuracy Features

• Customization: Available
• After-sales Service: 24/7 After Sales Services
• Warranty: 12 Months From Delivery
• Model NO.: ZZYS30
• Main Application: Water, Wastewater, Diesel Fuel, Fuel Oil, Nature Gas, Corrosive Liquid/Gas, Gas, Steam, Liquid
• Size: DN15-DN300
• Sensor: Tube/Flange
• Application: Industrial Production
• Type: Vortex Flow Meter
• Measuring Media: Gas, Steam, Liquid
• Measuring Principle: Electrical Principles
• Measurement Object: Closed Pipeline
• Certification: JIS, DIN, ANS, GB, CE, RoHS, ISO
• Repeatability: 0.3%
• Medium Temperature: -40-240
• Ambient Temperature: -40-85
• Medium Pressure: ≤100 Bar, More Pressure Need Be Customized
• Material: Sensor: 316L, Hc276
• Output: Two Wire 4~20mA
• Ex-Proof Class: Exd II CT6 CE19.1438 Ex ( Ia ) II CT6
• Housing Protection Class: IP67
• Mounting Type: Integral Mounting, Split Mounting
• Transport Package: Carton
• Specification: 20CM*10CM*30CM
• Trademark: CAMCT
• Origin: China
• Production Capacity: 50, 000.00 Sets/Year

Product Description

Product Description

 

Product Overview

The ZZYS30 vortex flowmeter is a versatile velocity flow instrument designed for a multitude of applications.
It is ideal for measuring, monitoring, and controlling the flow of liquids, steam, and a broad spectrum of gases.
Engineered with an innovative structure, it is resilient against mechanical vibrations, impacts, and contamination.
Boasting no moving parts, this flowmeter ensures no wear and tear, eliminating the need for mechanical maintenance. It offers low pressure loss, stable performance, and exceptional accuracy.
Installation is a breeze, with sensor and signal converter configurations customizable to your needs.

Product features:

Extensive application range, adept at measuring the flow of steam, gas, and liquid.
Outstanding vibration performance with zero drift at zero point, effectively negating the influence of external vibrations.
ZZY30 provides integrated temperature and pressure options, reducing installation costs for users.
Offers (0-5) kHz frequency output, (4-20) mA output, and supports HART communication or Modbus protocol communication.
Features Bluetooth communication for convenient parameter setting. It is wear-resistant, dirt-resistant, requires no mechanical maintenance, has a long service life, and is explosion-proof for enhanced safety.

Detailed Photos

 

Product Parameters

 

Technical Index

Measurement Medium: Gas, Liquid, Steam
Connection Method: Available in Flange Clamp Type, Flange Type, and Insertion Type
Caliber Specifications:
Flange Clamping Type: 25mm, 32mm, 50mm, 80mm, 100mm
Flange Connection Type: Caliber Selections include 100mm, 150mm, 200mm
Flow Measurement Range: Normal Measurement Flow Velocity Range with Reynolds Number 1.5×10~4×10; Gas: 5~50m/s; Liquid: 0.5~7m/s
Normal Measurement Flow Range: Liquid
Gas Flow Measurement Range: Refer to Table 2
Steam Flow Range: Refer to Table 3
Measurement Accuracy: 1.0 Class, 1.5 Class
Measured Medium Temperature:
Temperature Ranges from Room Temperature (-25ºC~100ºC), High Temperature (-25ºC~150ºC, -25ºC~250ºC). Output Signal: Pulse Voltage Output Signal with High Level 8~10V, Low Level 0.7~1.3V. Pulse Duty Cycle is approximately 50%, with a Transmission Distance of 100m.
Pulse Current Remote Transmission Signal: 4-20 mA, Transmission Distance is 1000m. Instrument Use Environment: Temperature Range -25ºC~+55ºC, Humidity: 5~90% RH at 50ºC. Material: Stainless Steel, Aluminum Alloy
Power Supply: DC24V or Lithium Battery 3.6V
Explosion-Proof Grade: Intrinsically Safe iaIIbT3-T6, Protection Level IP65

Technical parameters
Medium	Steam, Gas, Liquid
Measuring range	See flow1-3
Caliber	DN15, DN25, DN40, DN50, DN80, DN100, DN200, DN250, DN300
Medium pressure	≤100 bar, more pressure need be customized
Medium temperature	-40°C~+240°C
Ambient temperature	Ordinary type: -40°C~+85°C Ex-proof type: -40°C~+60°C
Accuracy	Liquid, Re≥20000 is ±1.0%, gas and steam, ±1.5%
Repeatability	±0.3%
Material	Measuring pipe:304,316L, HC276
	Sensor: 316L, HC276
	Converter shell: casting aluminum
Instrument caliber	Flange connection: DN15-DN300
	Clamping connection: DN15-DN100
Flange standard	DIN, ANSI, HG20592 (Can be customized)
Pressure loss Gasandliquid saturated steam	ΔP=Cqv²Px          ΔP: pressure loss(pa)                         qv: volume flow                         qm: mass flow ΔP=Cqm²Px                    PX: density                         C: constent
Display	Two-line LCD display, four button operation Instantaneous flow, accumulated flow, vortex frequency, medium temperature, pressure(selectable), circular or non-circular display
Power supply	Ordinary type: (14~36) VDC Ex-proof type: (14~30) VDC Battery power supply
Loading	No-ex-proof: RB=(UB-14DVC)/22MA≤1200Ω Ex-proof: RB=(UB-14DVC)/22MA≤600Ω
Output	Two wire 4~20mA
Ex-proof class	Exd II CT6 CE19.1438 Ex ( ia ) II CT6
Cable interface	1/2''NPT( Internal thread, recommended), M201.5 (Internal thread)
Housing protection class	IP67
Connection type	Flange (DN15-DN300), Clamping (DN15-DN100)
Mounting type	Integral mounting, split mounting (special shielded cable connect the pipe and indicator)

 

Measuring Range:

Gas
Air: t=20°C    p=1.013bar abs =1.7210^-4 mpa.s  Q: flow (sheet 1)
Nominal diameter	Internal diameter	Qmin(m^3/h)	Qmax(m^3/h)
DN15	16	6.79	32.56
DN25	24	10.20	113.94
DN40	38	25.3	326.63
DN50	50	43.89	565.49
DN80	74	96.14	1238.64
DN100	97	165.14	2128.27
DN150	146	374.23	4821.57
DN200	193	702.95	9056.8
DN250	253	1123.7	14478
DN300	305	1632.1	21028

 

Liquid
Water: t=20°C        p=1.013bar abs       ≤10cp                 Q: flow
Nominal diameter	Internal diameter	Qmin(m^3/h)	Qmax(m^3/h)
DN15	16	0.45	5
DN25	24	0.81	11.40
DN40	38	2.04	28.57
DN50	50	3.53	49.47
DN80	74	7.74	108.37
DN100	97	13.30	186.21
DN150	146	30.13	421.86
DN200	193	52.66	792.42
DN250	253	90.5	1266.8
DN300	305	113.41	1839.8

 

Saturated steam
Nominal Diameter	Inner Diameter	Mass flow Qm (kg/h) under different pressure and density
		P=1bar G		P=3.5bar G		P=5.2bar G		P=7 bar G
		ρ=1.13kg/m^3		ρ=2.43kg/m^3		ρ=3.28kg/m^3		ρ=4.17kg/m^3
		t=120.6°C		t=148.2°C		t=160.4°C		t=170.6°C
		min	max	min	max	min	max	min	max
DN15	16	5.87	36.97	7.68	79	8.93	106.68	10.06	135.69
DN25	24	11.82	129.39	17.26	276.4	20.09	373.53	22.66	474.82
DN40	38	29.64	370.71	43.33	792.33	50.63	1070.2	56.8	1361.2
DN50	50	51.31	641.82	75.02	1371.8	87.19	1852.8	98.33	2356.6
DN80	74	112.41	1405.8	164.33	3004.7	191	4058.4	215.39	5161.8
DN100	97	193.14	2415.5	282.36	5162.7	328.16	6973.3	370.09	8869.2
DN150	146	437.56	5472.4	639.69	11696	743.45	15798	838.44	20093
DN200	193	821.91	10279	1201.6	21970	1396.5	29675	1574.9	37743
DN250	253	1313.9	16433	1920.9	35122	2232.5	47439	2517.7	60337
DN300	305	1908.3	23866	2789.8	51010	3242.4	68899	3656.6	87630

 

Nominal Diameter	Inner Diameter	Mass flow Qm (kg/h) under different pressure and density
		P=10.5 bar G		P=14 bar G		P=17.5 bar G		P=20 bar G
		ρ=5.89kg/m^3		ρ=7.6kg/m^3		ρ=9.32kg/m^3		ρ=10.54kg/m^3
		t=186.2°C		t=198.5°C		t=208.5°C		t=215.6°C
		min	max	min	max	min	max	min	max
DN15	16	12.78	191.71	16.51	247.55	20.23	303.36	22.89	343.32
DN25	24	26.93	670.88	30.6	857.88	33.87	955.48	36.04	1201.41
DN40	38	67.51	1878.2	76.72	2150.7	84.93	2395.3	90.35	2557.7
DN50	50	116.89	3251.7	132.82	3723.4	147.03	4147	156.42	4428.1
DN80	74	256.03	7122.4	290.93	8155.8	322.06	9083.7	342.62	9699.3
DN100	97	439.91	12238	499.9	14013	553.38	15608	588.69	16666
DN150	146	996.62	27725	1132.5	31747	1253.7	35359	1333.7	37756
DN200	193	1872.1	52079	2127.3	59634	2354.9	66419	2505.2	70921
DN250	253	2992.7	83254	3400.71	95333	3764.6	106180	4004.9	113380
DN300	305	4346.5	120920	4939.1	138460	5467.5	154210	5816.5	164660

 

Selection list
model								Explanation
ZZY30
Connection	F							Flange connection
	W							Flange clamping
Temperature Resistance Class		T1						Match with 250°c probe
		T2						Match with 350°c probe
Nominal diameter			015					DN15
			020					DN20
			025					DN25
			032					DN32
			040					DN40
			050					DN50
			065					DN65
			080					DN80
			100					DN100
			125					DN125
			150					DN150
			200					DN200
			250					DN250
			300					DN300
Structure				Z				Integrated T and P compensation
				F				Regular model
				S				Split
Material				R1				304
				RL				316L
Instrument model					N			24V power supply Output 3 wire pulse
					V1			24V power, on-site display, 4-20mA, RS485, Impulse output
					V1 B			24V +battery power supply, on-site display, 4-20 mA, RS485, pulse output
Pressure Class							N	Normal
							H	High pressure

 

Certifications

 

PACKING & SHIPPING

We will deliver your ordered product at the earliest possible date, precisely as required.

Installation Instructions

 

Installation Requirements

Piping Condition
For optimal performance, the installation of the vortex flowmeter necessitates specific straight pipe sections before and after the sensor. Here are the typical scenarios (D represents the pipe diameter):

Piping condition	upstream	Downstream
Concentric shrinkage pipe full open gate valve	15D	5D
∠90° square elbow	20D	5D
Same plane 2∠90°elbow	25D	5D
Semi-open gate valve regulating valve	50D	5D
Different plane 2∠90°elbow	40D	5D
With rectifier tube bundle	12D	5D

 

1.
The sensor must be installed on a horizontal, vertical, or inclined pipe (with the liquid flowing from bottom to top) with the same diameter as the sensor. Ensure there are adequate straight sections of the pipe both upstream and downstream, typically 15-20D for the upstream and 5-10D for the downstream sections.
2.
The pipe near the liquid sensor must be completely filled with the liquid being measured.
3.
Avoid installing the sensor on pipes with strong mechanical vibrations.
4.
Maintain consistency between the inner diameter of the straight pipe section and the sensor diameter. If this isn't possible, use a slightly larger diameter pipe with a maximum error of ≤3% and not exceeding 5mm. Avoid installing the sensor in areas with strong electromagnetic interference, limited space, or inconvenient maintenance..
5.
Horizontal installation is most common for flow sensors. For gas flows containing minor liquid amounts, install the sensor at a higher point in the pipeline. For liquid flows with minor gas amounts, install the sensor at a lower point in the pipeline.
6.
For vertical pipelines, the sensor can be installed without flow direction constraints when measuring gas. For gas flows with minor liquid amounts, ensure the flow is from bottom to top. For liquid flows, the flow should be from bottom to top to prevent additional weight on the probe.
7.
Side-mounted sensors on horizontal pipelines are suitable for various fluids, including superheated steam, saturated steam, and low-temperature liquids. Side mounting is preferred when feasible, as it reduces temperature impact on the amplifier.
8.
Inverted sensor installation on horizontal pipelines is generally discouraged. It's unsuitable for measuring standard gases or superheated steam but can be used for saturated steam and high-temperature liquids, or in scenarios requiring frequent pipeline cleaning.
9.
When measuring high-temperature steam, ensure the insulation layer on the pipeline does not exceed one-third of the bracket height.
10.
Pressure and temperature measurement points: Position the pressure measurement point 3-5D downstream and the temperature measurement point 6-8D downstream from the sensor, depending on measurement requirements.

Company Profile

 

Shandong Zhongziyi Intelligent Technology Co.,
Ltd, located in the prestigious Zibo Science and Technology Industrial Park,
spans an impressive area of over 18,000 square meters.
We boast a high-standard, modern manufacturing facility and are
dedicated to
the research and development (R&D),
manufacturing,
sales, and service of high-precision pressure and temperature instruments.
We are a standing director unit of the National Pressure Gauge Industry Association, have achieved ISO9001 quality management system certification, and are recognized as a high-tech enterprise in Shandong Province.
We proudly serve as a close partner of Rosemount in China, consistently aligning our technology advancements with Rosemount's innovations.
With nearly 60 years of deep engagement in instrument R&D and production,
we have accumulated significant technological expertise and extensive customer service experience.
Our products are widely utilized in various sectors, including petroleum, chemical industry, papermaking,
metallurgy,
medicine,
food,
power, and machinery. Our market reach extends nationwide and internationally, earning the trust and accolades of a broad user base.
The company's core philosophy is 'quality first, customer first.'
We warmly welcome customers to visit our facility and discuss cooperative business opportunities.

COMPANY AND FACTORY PICTURE:
 

Our Advantages

 

Outstanding Features:

1. The structure is ingeniously simple yet exceptionally robust, boasting no moving parts for unparalleled reliability and longevity.Our operation is renowned for its exceptional dependability.

1. Installation is a breeze, and maintenance is extraordinarily convenient.

1. The detection sensor is designed to avoid direct contact with the measured medium, guaranteeing stable performance and an extended lifespan.

1. It delivers a pulse signal directly proportional to the flow rate, ensuring no zero drift and maintaining high accuracy.

1. It boasts a wide measurement range,with a range down up to an impressive 1:50.

1. With low pressure loss and minimal operating costs, our product provides significant energy-saving benefits. Notably, within a specific range of Reynolds numbers, the output signal frequency remains unaffected by variations in the fluid's physical properties and composition. The meter coefficient is solely determined by the shape and size of the vortex shedding body, thus eliminating the need for compensation when measuring fluid volume flow. In most cases,recalibration of the meter coefficient is unnecessary even after component changes.

Strength in Team Building

We firmly believe that the best team always wins!
 

Exhibition Highlights

We are actively pursuing international cooperation through participation in global exhibitions.
 

FAQ

 

1, What kind of product do you supply?

O
ur product
includes
pressure transmitter, temperature transmitter, level transmitter, pressure gauge, temperature gauge and flow
meter.

2,What is your product and technology advantages?

Our factory was built on 1966 with almost 60 years manufacturing and R&D experience. We are also the supper close partner of Rosemount in
China.
our technology closely
keeps following Rosemount. Especially, our remote pressure transmitter technology and stability could be No. one in China.

3, Where is your factory location?

O
ur factory located in Zibo, Shandong province, China, which is top
three
instrument production area.
A
nd take an area of more than 18000 square meters.

4, Can we visit your factory?

Y
ou are always welcome to our factory at any time at your convenience.

5, What is the warranty of your product?

O
ur product warranty is 12 months from the shipping date, but we provide
lifetime
maintenance.

6, What are your payment terms?

Now
, we can accept 50% down payment and 50% balance payable 5 days before delivery by T/T, west union,
PayPal
and trade assurance online payment.

7, What kind of certification do you have?

W
e have ISO9001, CCC, CNAS laboratory accreditation certification, Flame-proof certification and intrinsic safety certification, SIL certificate. ECM certificate, Russia EAC and PAC certificate
a
nd
several
invention patents.

8, How long is your delivery date?

F
or peak season is 4 weeks and 2 weeks for offseason, but no matter peak or off season we will try our best to meet your requirements.

9, How is your after sales services?

Our products quality enjoy very good quality reputation and has almost no warranty caused by product itself, but we still provide 24/7 online
services for our customer for any installation, commision, running or other problems.

10, How can I send inquiry?

Y
ou can send inquiry through our email or cellphone as below: