Low Pressure Loss Steam Vortex Flowmeter for Accurate Measurement

• Customization: Available
• After-sales Service: 24/7 After Sales Services
• Warranty: 12 Months From Delivery
• Model NO.: ZZYS30
• Main Application: Water, Wastewater, Diesel Fuel, Fuel Oil, Nature Gas, Corrosive Liquid/Gas, Gas, Steam, Liquid
• Size: DN15-DN300
• Sensor: Tube/Flange
• Application: Industrial Production
• Type: Vortex Flow Meter
• Measuring Media: Gas, Steam, Liquid
• Measuring Principle: Electrical Principles
• Measurement Object: Closed Pipeline
• Certification: JIS, DIN, ANS, GB, CE, RoHS, ISO
• Repeatability: 0.3%
• Medium Temperature: -40-240
• Ambient Temperature: -40-85
• Medium Pressure: ≤100 Bar, More Pressure Need Be Customized
• Material: Sensor: 316L, Hc276
• Output: Two Wire 4~20mA
• Ex-Proof Class: Exd II CT6 CE19.1438 Ex ( Ia ) II CT6
• Housing Protection Class: IP67
• Mounting Type: Integral Mounting, Split Mounting
• Transport Package: Carton
• Specification: 20CM*10CM*30CM
• Trademark: CAMCT
• Origin: China
• Production Capacity: 50, 000.00 Sets/Year
• Package Size: 20.00cm * 20.00cm * 50.00cm
• Package Gross Weight: 5.000kg

Product Description

Product Description

 

Product Overview

The ZZYS30 vortex flowmeter is a state-of-the-art velocity flow instrument, known for its versatility across numerous applications.
Perfect for measuring, monitoring, and controlling the flow of various liquids, steam, and most gases with precision.
Boasts a pioneering structure built to withstand mechanical vibrations, impacts, and contamination for unparalleled durability.
Engineered with no moving parts, ensuring zero wear and tear, eliminating mechanical maintenance needs, offering low pressure loss, stable performance, and exceptional accuracy.
User-friendly installation with flexible sensor and signal converter configurations to match specific requirements.

Product features:

Broad application range, apt for measuring the flow of steam, gas, and liquid with unmatched efficiency.
Superior vibration resilience, zero drift at zero point, effectively neutralizing external vibration impacts.
ZZY30 integrates temperature and pressure measurement, cutting down on installation costs for maximum user benefit.
Features (0-5) kHz frequency output, (4-20) mA output, or HART/Modbus protocol communication for versatile data handling.
Supports Bluetooth communication for seamless parameter setting. Wear-resistant, dirt-resistant, with no mechanical maintenance required, ensuring long service life and explosion-proof safety.

Detailed Photos

 

Product Parameters

 

Technical Index

Measurement Medium: Gas, Liquid, Steam
Connection Method: Flange Clamp Type, Flange Type, Insertion Type
Caliber Specifications:
Flange Clamping Type: 25, 32, 50, 80, 100.
Flange Connection Type Caliber Selection: 100, 150, 200
Flow Measurement Range: Normal measurement flow velocity range with a Reynolds number of 1.5×10~4×10; Gas: 5~50m/s; Liquid: 0.5~7m/s.
Normal Measurement Flow Range: Liquid,
Gas Flow Measurement Range: See Table 2.
Steam Flow Range: See Table 3.
Measurement Accuracy: 1.0 Class, 1.5 Class
Measured Medium Temperature:
Room Temperature: -25ºC~100ºC, High Temperature: -25ºC~150ºC, -25ºC~250ºC; Output Signal: Pulse voltage output signal, High Level: 8~10V, Low Level: 0.7~1.3V; Pulse Duty Cycle: Approximately 50%; Transmission Distance: 100m
Pulse Current Remote Transmission Signal: 4-20 mA, Transmission Distance: 1000m; Instrument Use Environment: Temperature: -25ºC~+55ºC, Humidity: 5~90% RH at 50ºC; Material: Stainless Steel, Aluminum Alloy
Power Supply: DC 24V or Lithium Battery 3.6V
Explosion-Proof Grade: Intrinsically Safe iaIIbT3-T6, Protection Level: IP65.

Technical parameters
Medium	Steam, Gas, Liquid
Measuring range	See flow1-3
Caliber	DN15, DN25, DN40, DN50, DN80, DN100, DN200, DN250, DN300
Medium pressure	≤100 bar, more pressure need be customized
Medium temperature	-40°C~+240°C
Ambient temperature	Ordinary type: -40°C~+85°C Ex-proof type: -40°C~+60°C
Accuracy	Liquid, Re≥20000 is ±1.0%, gas and steam, ±1.5%
Repeatability	±0.3%
Material	Measuring pipe:304,316L, HC276
	Sensor: 316L, HC276
	Converter shell: casting aluminum
Instrument caliber	Flange connection: DN15-DN300
	Clamping connection: DN15-DN100
Flange standard	DIN, ANSI, HG20592 (Can be customized)
Pressure loss Gasandliquid saturated steam	ΔP=Cqv²Px          ΔP: pressure loss(pa)                         qv: volume flow                         qm: mass flow ΔP=Cqm²Px                    PX: density                         C: constent
Display	Two-line LCD display, four button operation Instantaneous flow, accumulated flow, vortex frequency, medium temperature, pressure(selectable), circular or non-circular display
Power supply	Ordinary type: (14~36) VDC Ex-proof type: (14~30) VDC Battery power supply
Loading	No-ex-proof: RB=(UB-14DVC)/22MA≤1200Ω Ex-proof: RB=(UB-14DVC)/22MA≤600Ω
Output	Two wire 4~20mA
Ex-proof class	Exd II CT6 CE19.1438 Ex ( ia ) II CT6
Cable interface	1/2''NPT( Internal thread, recommended), M201.5 (Internal thread)
Housing protection class	IP67
Connection type	Flange (DN15-DN300), Clamping (DN15-DN100)
Mounting type	Integral mounting, split mounting (special shielded cable connect the pipe and indicator)

 

Measuring Range:

Gas
Air: t=20°C    p=1.013bar abs =1.7210^-4 mpa.s  Q: flow (sheet 1)
Nominal diameter	Internal diameter	Qmin(m^3/h)	Qmax(m^3/h)
DN15	16	6.79	32.56
DN25	24	10.20	113.94
DN40	38	25.3	326.63
DN50	50	43.89	565.49
DN80	74	96.14	1238.64
DN100	97	165.14	2128.27
DN150	146	374.23	4821.57
DN200	193	702.95	9056.8
DN250	253	1123.7	14478
DN300	305	1632.1	21028

 

Liquid
Water: t=20°C        p=1.013bar abs       ≤10cp                 Q: flow
Nominal diameter	Internal diameter	Qmin(m^3/h)	Qmax(m^3/h)
DN15	16	0.45	5
DN25	24	0.81	11.40
DN40	38	2.04	28.57
DN50	50	3.53	49.47
DN80	74	7.74	108.37
DN100	97	13.30	186.21
DN150	146	30.13	421.86
DN200	193	52.66	792.42
DN250	253	90.5	1266.8
DN300	305	113.41	1839.8

 

Saturated steam
Nominal Diameter	Inner Diameter	Mass flow Qm (kg/h) under different pressure and density
		P=1bar G		P=3.5bar G		P=5.2bar G		P=7 bar G
		ρ=1.13kg/m^3		ρ=2.43kg/m^3		ρ=3.28kg/m^3		ρ=4.17kg/m^3
		t=120.6°C		t=148.2°C		t=160.4°C		t=170.6°C
		min	max	min	max	min	max	min	max
DN15	16	5.87	36.97	7.68	79	8.93	106.68	10.06	135.69
DN25	24	11.82	129.39	17.26	276.4	20.09	373.53	22.66	474.82
DN40	38	29.64	370.71	43.33	792.33	50.63	1070.2	56.8	1361.2
DN50	50	51.31	641.82	75.02	1371.8	87.19	1852.8	98.33	2356.6
DN80	74	112.41	1405.8	164.33	3004.7	191	4058.4	215.39	5161.8
DN100	97	193.14	2415.5	282.36	5162.7	328.16	6973.3	370.09	8869.2
DN150	146	437.56	5472.4	639.69	11696	743.45	15798	838.44	20093
DN200	193	821.91	10279	1201.6	21970	1396.5	29675	1574.9	37743
DN250	253	1313.9	16433	1920.9	35122	2232.5	47439	2517.7	60337
DN300	305	1908.3	23866	2789.8	51010	3242.4	68899	3656.6	87630

 

Nominal Diameter	Inner Diameter	Mass flow Qm (kg/h) under different pressure and density
		P=10.5 bar G		P=14 bar G		P=17.5 bar G		P=20 bar G
		ρ=5.89kg/m^3		ρ=7.6kg/m^3		ρ=9.32kg/m^3		ρ=10.54kg/m^3
		t=186.2°C		t=198.5°C		t=208.5°C		t=215.6°C
		min	max	min	max	min	max	min	max
DN15	16	12.78	191.71	16.51	247.55	20.23	303.36	22.89	343.32
DN25	24	26.93	670.88	30.6	857.88	33.87	955.48	36.04	1201.41
DN40	38	67.51	1878.2	76.72	2150.7	84.93	2395.3	90.35	2557.7
DN50	50	116.89	3251.7	132.82	3723.4	147.03	4147	156.42	4428.1
DN80	74	256.03	7122.4	290.93	8155.8	322.06	9083.7	342.62	9699.3
DN100	97	439.91	12238	499.9	14013	553.38	15608	588.69	16666
DN150	146	996.62	27725	1132.5	31747	1253.7	35359	1333.7	37756
DN200	193	1872.1	52079	2127.3	59634	2354.9	66419	2505.2	70921
DN250	253	2992.7	83254	3400.71	95333	3764.6	106180	4004.9	113380
DN300	305	4346.5	120920	4939.1	138460	5467.5	154210	5816.5	164660

 

Selection list
model								Explanation
ZZY30
Connection	F							Flange connection
	W							Flange clamping
Temperature Resistance Class		T1						Match with 250°c probe
		T2						Match with 350°c probe
Nominal diameter			015					DN15
			020					DN20
			025					DN25
			032					DN32
			040					DN40
			050					DN50
			065					DN65
			080					DN80
			100					DN100
			125					DN125
			150					DN150
			200					DN200
			250					DN250
			300					DN300
Structure				Z				Integrated T and P compensation
				F				Regular model
				S				Split
Material				R1				304
				RL				316L
Instrument model					N			24V power supply Output 3 wire pulse
					V1			24V power, on-site display, 4-20mA, RS485, Impulse output
					V1 B			24V +battery power supply, on-site display, 4-20 mA, RS485, pulse output
Pressure Class							N	Normal
							H	High pressure

 

Certifications

 

PACKING & SHIPPING

We ensure prompt delivery of your ordered product, aligning precisely with your requested timeline.

Installation Instructions

 

Installation Requirements

Piping condition
The installation of the vortex flowmeter necessitates specific straight pipe sections both upstream and downstream. The common scenarios are as follows (D represents the diameter of the pipe):

Piping condition	upstream	Downstream
Concentric shrinkage pipe full open gate valve	15D	5D
∠90° square elbow	20D	5D
Same plane 2∠90°elbow	25D	5D
Semi-open gate valve regulating valve	50D	5D
Different plane 2∠90°elbow	40D	5D
With rectifier tube bundle	12D	5D

 

1.
The sensor should be mounted on a pipeline that is horizontal, vertical, or inclined (with the liquid flowing from bottom to top) and matches the sensor's diameter. Ensure sufficient straight pipe lengths are provided: 15-20D upstream and 5-10D downstream.
2.
The pipe surrounding the liquid sensor must be completely filled with the liquid to be measured.
3.
The sensor must not be installed on pipes experiencing strong mechanical vibrations.
4.
Consistency is key-the inner diameter of the straight pipe section should match the sensor diameter as closely as possible. If a match isn't feasible, opt for a slightly larger diameter, with an error margin of ≤3% and not exceeding 5mm. Avoid installing the sensor in areas with strong electromagnetic interference, limited space, or difficult maintenance access..
5.
Horizontal pipeline installation is the preferred method for flow sensors. For gas flow measurement with trace amounts of liquid, position the sensor at a higher point in the pipeline. For liquid flow measurement with trace amounts of gas, place the sensor at a lower point in the pipeline.
6.
Vertical pipeline sensor installation: For gas flow, the sensor can be placed on a vertical pipeline without flow direction restrictions. If measuring gas with trace liquids, ensure the flow is from bottom to top. For liquid flow, the setup should allow the flow from bottom to top to avoid additional weight on the probe.
7.
Side-mounting sensors on horizontal pipelines is a viable option regardless of the fluid type. This method is especially beneficial when measuring superheated steam, saturated steam, and low-temperature liquids. Side mounting is preferred where feasible to reduce the temperature impact on the amplifier.
8.
Inverted sensor installation on horizontal pipelines is generally discouraged. It is unsuitable for general gases or superheated steam but can be used for saturated steam and high-temperature liquids, especially where pipelines require frequent cleaning.
9.
For sensors installed on pipelines with insulation layers measuring high-temperature steam, ensure the insulation does not exceed one-third of the bracket height.
10.
Positioning of pressure and temperature measurement points: Depending on the measurement needs, the pressure measurement point should be located 3-5D downstream of the sensor, while the temperature measurement point should be 6-8D downstream.

Company Profile

 

Shandong Zhongziyi Intelligent Technology Co., Ltd.
located in the prestigious Zibo Science and Technology Industrial Park.
Our expansive facility covers over 18,000 square meters.
Boasting a state-of-the-art, high-standard manufacturing factory,
we are passionately committed to
the research and development,
manufacturing,
sales, and service of advanced pressure and temperature instruments.
As a standing director unit of the National Pressure Gauge Industry Association, we are proudly ISO9001 certified and recognized as a high-tech enterprise in Shandong Province.
We are the exclusive close partner of Rosemount in China, continually aligning our technology with Rosemount's standards.
With nearly 60 years of deep engagement in instrument R&D and production,
we have accumulated extensive technological knowledge and exceptional customer service expertise.
Our products are widely utilized in industries such as Petroleum, Chemical,
Papermaking, Metallurgy,
Medicine, Food,
Power, and Machinery.
Our sales network spans nationwide and internationally, earning deep trust and high praise from a broad spectrum of users.
The company's core principle is "Quality First, Customer First."
We wholeheartedly welcome customers to visit our factory and discuss cooperation opportunities.

COMPANY AND FACTORY PICTURES:
 

Our Advantages

 

Features:

1. The structure of our Low Pressure Loss Steam Vortex Flowmeter is ingeniously simple yet remarkably robust, featuring no moving parts. This ensures unparalleled reliability and a long-term operational lifespan.Operation of the flowmeter is highly dependable.

1. The installation process is straightforward, and maintenance is exceptionally convenient.

1. The detection sensor is designed to avoid direct contact with the measured medium, ensuring stable performance and an extended lifespan.

1. The output is a pulse signal that is directly proportional to the flow rate, featuring no zero drift and delivering high accuracy.

1. Our flowmeter offers a wide measurement range,with a range down up to 1:50.

1. Experience low pressure loss, reduced operating costs, and significant energy-saving benefits. Within a specific range of Reynolds numbers, the output signal frequency remains unaffected by changes in the fluid's physical properties and composition. The meter coefficient is solely dependent on the shape and size of the vortex shedding body, eliminating the need for compensation when measuring fluid volume flow. Generally,recalibration of the meter coefficient is unnecessary even after component changes.

Team Building

We believe that the best team always wins!
 

Exhibition Pictures

We are actively seeking international cooperation through participation in global exhibitions.
 

FAQ

 

1, What kind of product do you supply?

O
ur product
includes
pressure transmitter, temperature transmitter, level transmitter, pressure gauge, temperature gauge and flow
meter.

2, What is your product and technology advantages?

Our factory was built in 1966 with nearly 60 years of manufacturing and R&D experience. We are also a close partner of Rosemount in
China.
Our technology closely
follows Rosemount. Notably, our remote pressure transmitter technology and stability are unparalleled in China.

3, Where is your factory location?

O
ur factory is located in Zibo, Shandong province, China, among the top
three
instrument production areas.
A
nd it spans over 18,000 square meters.

4, Can we visit your factory?

Y
ou are always welcome to visit our factory at any time that suits you.

5, What is the warranty of your product?

O
ur product warranty lasts for 12 months from the shipping date, and we provide
lifetime
maintenance.

6, What are your payment terms?

Currently
, we accept a 50% down payment, with the remaining 50% payable 5 days before delivery via T/T, Western Union,
PayPal,
and Trade Assurance online payment.

7, What kind of certification do you have?

W
e hold ISO9001, CCC, CNAS laboratory accreditation certification, Flame-proof certification, Intrinsic Safety certification, SIL certificate, ECM certificate, Russia EAC and PAC certificate
a
nd
several
invention patents.

8, How long is your delivery date?

F
or peak season, it is 4 weeks, and for the offseason, it is 2 weeks. Regardless of the season, we strive to meet your requirements.

9, How is your after-sales service?

Our products enjoy an excellent reputation for quality, with almost no warranty claims due to product defects. However, we still provide 24/7 online
support for our customers for any installation, commissioning, operation, or other issues.

10, How can I send an inquiry?

Y
ou can send your inquiry via our email or cellphone as listed below: