Robust Vortex Flowmeter for Steam with Anti Vibration Features

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Customization: Available
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  • Robust Vortex Flowmeter for Steam with Anti Vibration Features
  • Robust Vortex Flowmeter for Steam with Anti Vibration Features
  • Robust Vortex Flowmeter for Steam with Anti Vibration Features
  • Robust Vortex Flowmeter for Steam with Anti Vibration Features
  • Robust Vortex Flowmeter for Steam with Anti Vibration Features
  • Robust Vortex Flowmeter for Steam with Anti Vibration Features
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Certifications
  • Installation Instructions
  • Company Profile
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
ZZYS30
Accuracy
>±1%
Main Application
Water, Wastewater, Diesel Fuel, Fuel Oil, Nature Gas, Corrosive Liquid/Gas, Gas, Steam, Liquid
Size
DN15-DN300
Sensor
Tube/Flange
Application
Industrial Production
Type
Vortex Flow Meter
Measuring Media
Gas, Steam, Liquid
Measuring Principle
Electrical Principles
Measurement Object
Closed Pipeline
Certification
JIS, DIN, ANS, GB, CE, RoHS, ISO
Repeatability
0.3%
Medium Temperature
-40-240
Ambient Temperature
-40-85
Medium Pressure
≤100 Bar, More Pressure Need Be Customized
Material
Sensor: 316L, Hc276
Output
Two Wire 4~20mA
Ex-Proof Class
Exd II CT6 CE19.1438 Ex ( Ia ) II CT6
Housing Protection Class
IP67
Mounting Type
Integral Mounting, Split Mounting
Transport Package
Carton
Specification
20CM*10CM*30CM
Trademark
CAMCT
Origin
China
Production Capacity
50, 000.00 Sets/Year

Packaging & Delivery

Package Size
20.00cm * 20.00cm * 50.00cm
Package Gross Weight
5.000kg

Product Description

Product Description

Product Overview

The ZZYS30 Vortex Flowmeter represents the pinnacle of velocity flow instruments, designed for versatile applications with unmatched reliability.
Perfect for measuring, monitoring, and controlling the flow of liquids, steam, and most gases, it meets the diverse needs of various industries.
Featuring a revolutionary structure, it boasts resistance to mechanical vibrations, impacts, and contamination, ensuring long-lasting durability.
Engineered without moving parts, it eliminates wear and tear, requires no mechanical maintenance, minimizes pressure loss, and delivers stable, high-accuracy performance.
Installation is a breeze, with the flexibility to match sensors and signal converters as required.


Product Features:

Highly versatile, suitable for measuring the flow of steam, gas, and liquid, catering to a wide range of applications.
Outstanding vibration resistance with zero drift at zero point, effectively neutralizing the impact of external vibrations.
The ZZY30 offers integrated temperature and pressure options, providing cost-saving solutions for installation.
Supports multiple communication outputs including (0-5) kHz frequency output, (4-20) mA output, and HART communication/Modbus protocol communication.
Facilitates parameter setting via Bluetooth communication. It is wear-resistant, dirt-resistant, requires no mechanical maintenance, boasts a long service life, and features explosion-proof safety.

Detailed Photos

Robust Vortex Flowmeter for Steam with Anti Vibration Features
Robust Vortex Flowmeter for Steam with Anti Vibration Features
Robust Vortex Flowmeter for Steam with Anti Vibration Features
Robust Vortex Flowmeter for Steam with Anti Vibration Features
Robust Vortex Flowmeter for Steam with Anti Vibration Features
Robust Vortex Flowmeter for Steam with Anti Vibration Features
Robust Vortex Flowmeter for Steam with Anti Vibration Features
Robust Vortex Flowmeter for Steam with Anti Vibration Features
Robust Vortex Flowmeter for Steam with Anti Vibration Features
Robust Vortex Flowmeter for Steam with Anti Vibration Features
Robust Vortex Flowmeter for Steam with Anti Vibration Features
Robust Vortex Flowmeter for Steam with Anti Vibration Features
Robust Vortex Flowmeter for Steam with Anti Vibration Features
Robust Vortex Flowmeter for Steam with Anti Vibration Features
Robust Vortex Flowmeter for Steam with Anti Vibration Features
Product Parameters

Technical Index

Measurement Medium: Versatile for Gas, Liquid, and Steam
Connection Methods: Flange Clamp Type, Flange Type, Insertion Type
Caliber Specifications:
Flange Clamping Type: Available in 25, 32, 50, 80, 100 mm.
Flange Connection Type Caliber Selection: Choose from 100, 150, 200 mm
Flow Measurement Range: Normal Measurement Flow Velocity Range with Reynolds number 1.5×10~4×10; Gas: 5~50 m/s; Liquid: 0.5~7 m/s.
Normal Measurement Flow Range for Liquids,
Gas Flow Measurement Range: Detailed in Table 2.
Steam Flow Range: Detailed in Table 3.
Measurement Accuracy: Class 1.0 and Class 1.5
Measured Medium Temperature:
Options from Room Temperature -25ºC to 100ºC, High Temperature -25ºC to 150ºC, and Extreme High Temperature -25ºC to 250ºC. Output Signal: Pulse Voltage Output Signal, High Level 8~10V, Low Level 0.7~1.3V. Pulse Duty Cycle: Approximately 50%, Transmission Distance up to 100m.
Pulse Current Remote Transmission Signal: 4-20 mA, Transmission Distance up to 1000m. Instrument Use Environment: Operates in Temperature Ranges -25ºC to +55ºC, Humidity 5~90% RH at 50ºC. Material: Durable Stainless Steel, Aluminum Alloy.
Power Supply: Options for DC24V or Lithium Battery 3.6V
Explosion-proof Grade: Intrinsically Safe iaIIbT3-T6, Protection Level IP65.

Technical parameters
Medium Steam, Gas, Liquid
Measuring range See flow1-3
Caliber DN15, DN25, DN40, DN50, DN80, DN100, DN200, DN250, DN300
Medium pressure 100 bar, more pressure need be customized
Medium temperature -40°C~+240°C
Ambient temperature Ordinary type: -40°C~+85°C
Ex-proof type: -40°C~+60°C
Accuracy Liquid, Re20000 is ±1.0%, gas and steam, ±1.5%
Repeatability ±0.3%
Material Measuring pipe:304,316L, HC276
Sensor: 316L, HC276
Converter shell: casting aluminum
Instrument caliber Flange connection: DN15-DN300
Clamping connection: DN15-DN100
Flange standard DIN, ANSI, HG20592 (Can be customized)
Pressure loss
Gasandliquid

saturated steam
ΔP=Cqv²Px          ΔP: pressure loss(pa)
                        qv: volume flow
                        qm: mass flow
ΔP=Cqm²Px                    PX: density
                        C: constent
Display Two-line LCD display, four button operation
Instantaneous flow, accumulated flow, vortex frequency, medium temperature, pressure(selectable), circular or non-circular display
Power supply Ordinary type: (14~36) VDC
Ex-proof type: (14~30) VDC
Battery power supply
Loading No-ex-proof: RB=(UB-14DVC)/22MA1200Ω
Ex-proof: RB=(UB-14DVC)/22MA≤600Ω
Output Two wire 4~20mA
Ex-proof class Exd II CT6 CE19.1438 Ex ( ia ) II CT6
Cable interface 1/2''NPT( Internal thread, recommended), M201.5 (Internal thread)
Housing protection class IP67
Connection type Flange (DN15-DN300), Clamping (DN15-DN100)
Mounting type Integral mounting, split mounting (special shielded cable connect the pipe and indicator)

Measuring Range:
Gas
Air: t=20°C    p=1.013bar abs =1.7210-4 mpa.s  Q: flow (sheet 1)
Nominal diameter Internal diameter Qmin(m3/h) Qmax(m3/h)
DN15 16 6.79 32.56
DN25 24 10.20 113.94
DN40 38 25.3 326.63
DN50 50 43.89 565.49
DN80 74 96.14 1238.64
DN100 97 165.14 2128.27
DN150 146 374.23 4821.57
DN200 193 702.95 9056.8
DN250 253 1123.7 14478
DN300 305 1632.1 21028

Liquid
Water: t=20°C        p=1.013bar abs       10cp                 Q: flow
Nominal diameter Internal diameter Qmin(m3/h) Qmax(m3/h)
DN15 16 0.45 5
DN25 24 0.81 11.40
DN40 38 2.04 28.57
DN50 50 3.53 49.47
DN80 74 7.74 108.37
DN100 97 13.30 186.21
DN150 146 30.13 421.86
DN200 193 52.66 792.42
DN250 253 90.5 1266.8
DN300 305 113.41 1839.8

Saturated steam

Nominal
Diameter

Inner
Diameter
Mass flow Qm (kg/h) under different pressure and density
P=1bar G P=3.5bar G P=5.2bar G P=7 bar G
ρ=1.13kg/m3 ρ=2.43kg/m3 ρ=3.28kg/m3 ρ=4.17kg/m3
t=120.6°C t=148.2°C t=160.4°C t=170.6°C
min max min max min max min max
DN15 16 5.87 36.97 7.68 79 8.93 106.68 10.06 135.69
DN25 24 11.82 129.39 17.26 276.4 20.09 373.53 22.66 474.82
DN40 38 29.64 370.71 43.33 792.33 50.63 1070.2 56.8 1361.2
DN50 50 51.31 641.82 75.02 1371.8 87.19 1852.8 98.33 2356.6
DN80 74 112.41 1405.8 164.33 3004.7 191 4058.4 215.39 5161.8
DN100 97 193.14 2415.5 282.36 5162.7 328.16 6973.3 370.09 8869.2
DN150 146 437.56 5472.4 639.69 11696 743.45 15798 838.44 20093
DN200 193 821.91 10279 1201.6 21970 1396.5 29675 1574.9 37743
DN250 253 1313.9 16433 1920.9 35122 2232.5 47439 2517.7 60337
DN300 305 1908.3 23866 2789.8 51010 3242.4 68899 3656.6 87630


Nominal
Diameter

Inner
Diameter
Mass flow Qm (kg/h) under different pressure and density
P=10.5 bar G P=14 bar G P=17.5 bar G P=20 bar G
ρ=5.89kg/m3 ρ=7.6kg/m3 ρ=9.32kg/m3 ρ=10.54kg/m3
t=186.2°C t=198.5°C t=208.5°C t=215.6°C
min max min max min max min max
DN15 16 12.78 191.71 16.51 247.55 20.23 303.36 22.89 343.32
DN25 24 26.93 670.88 30.6 857.88 33.87 955.48 36.04 1201.41
DN40 38 67.51 1878.2 76.72 2150.7 84.93 2395.3 90.35 2557.7
DN50 50 116.89 3251.7 132.82 3723.4 147.03 4147 156.42 4428.1
DN80 74 256.03 7122.4 290.93 8155.8 322.06 9083.7 342.62 9699.3
DN100 97 439.91 12238 499.9 14013 553.38 15608 588.69 16666
DN150 146 996.62 27725 1132.5 31747 1253.7 35359 1333.7 37756
DN200 193 1872.1 52079 2127.3 59634 2354.9 66419 2505.2 70921
DN250 253 2992.7 83254 3400.71 95333 3764.6 106180 4004.9 113380
DN300 305 4346.5 120920 4939.1 138460 5467.5 154210 5816.5 164660

Selection list
model Explanation
ZZY30              
Connection F             Flange connection
W Flange clamping
Temperature
Resistance Class
T1 Match with 250°c probe
T2 Match with 350°c probe







Nominal diameter
015 DN15
020 DN20
025 DN25
032 DN32
040 DN40
050 DN50
065 DN65
080 DN80
100 DN100
125 DN125
150 DN150
200 DN200
250 DN250
300 DN300

Structure
Z Integrated T and P compensation
F Regular model
S Split
Material R1 304
RL 316L



Instrument model
N 24V power supply Output 3 wire pulse
V1 24V power, on-site display, 4-20mA, RS485, Impulse output
V1

B
24V +battery power supply, on-site display, 4-20 mA, RS485, pulse output
Pressure Class N Normal
H High pressure

Certifications

Robust Vortex Flowmeter for Steam with Anti Vibration Features

PACKING & SHIPPING

We will deliver your ordered product at the earliest date as required by you, ensuring timely and efficient service to meet your needs.
Robust Vortex Flowmeter for Steam with Anti Vibration Features
Installation Instructions

Installation Requirements

Piping Condition
Optimal installation of the vortex flowmeter necessitates a specified length of straight pipe section both upstream and downstream. The general guidelines are as follows (D represents the pipe diameter):

Piping condition upstream Downstream
Concentric shrinkage
pipe full open gate valve
15D 5D
∠90° square elbow 20D 5D
Same plane 2∠90°elbow 25D 5D
Semi-open gate valve regulating valve 50D 5D
Different plane 2∠90°elbow 40D 5D
With rectifier tube bundle 12D 5D

1.
The sensor should be mounted on a horizontal, vertical, or inclined pipe (with liquid flowing from bottom to top) matching the sensor's diameter. Ensure a straight pipe length of 15-20D upstream and 5-10D downstream to meet proper flow conditions.
2.
The section of pipe around the liquid sensor must be completely filled with the liquid being measured.
3.
Avoid installing the sensor on pipes subject to strong mechanical vibrations.
4.
Ensure the inner diameter of the straight pipe section is consistent with the sensor diameter. If alignment isn't possible, use a pipe with a slightly larger diameter, ensuring an error margin of ≤3% and not exceeding 5mm. Avoid locations with strong electromagnetic interference, limited space, or difficult maintenance..
5.
For horizontal pipelines, the most common installation method for flow sensors, install the sensor at a higher point in the pipeline when measuring gas with a small amount of liquid. For liquid measurements containing a small amount of gas, install the sensor at a lower point in the pipeline.
6.
In vertical pipelines, sensors can be installed without flow direction restrictions when measuring gas. If measuring gas with a small amount of liquid, ensure flow from bottom to top. For liquid flow, the direction from bottom to top is essential to prevent additional weight on the probe.
7.
Side installation on horizontal pipelines is versatile, suitable for superheated steam, saturated steam, and low-temperature liquids. Side mounting is preferred when possible, as it reduces the temperature's effect on the amplifier.
8.
Inverted installation on horizontal pipelines is generally discouraged. It is not ideal for general gases or superheated steam but can be used for saturated steam and high-temperature liquids, especially where frequent pipeline cleaning is necessary.
9.
For pipelines with insulation layers measuring high-temperature steam, ensure the insulation does not exceed one-third of the bracket height.
10.
When pressure and temperature measurements are required near the sensor, position the pressure measurement point 3-5D downstream, and the temperature measurement point 6-8D downstream from the sensor.

Company Profile

Shandong Zhongziyi Intelligent Technology Co., Ltd.
Situated in the prestigious Zibo Science and Technology Industrial Park,
our expansive grounds cover over 18,000 square meters.
We boast a high-standard, state-of-the-art manufacturing facility and
are dedicated to
the research and development (R&D),
manufacturing,
sales, and servicing of premium pressure and temperature instruments.
As a standing director unit of the National Pressure Gauge Industry Association, we proudly hold ISO9001 quality management system certification and are recognized as a high-tech enterprise in Shandong Province.
We are a key partner of Rosemount in China, consistently aligning our technology advancements with theirs.
With nearly 60 years of deep-rooted expertise in instrument R&D and production,
we possess unparalleled technological accumulation and exceptional customer service experience.
Our products are extensively utilized in industries such as Petroleum, Chemical, Papermaking,
Metallurgy,
Medicine,
Food,
Power, and Machinery. Our sales network spans nationwide and internationally, earning the profound trust and commendation of our users.
Our core philosophy is 'Quality First, Customer First.'
We wholeheartedly welcome customers to visit our factory and explore mutually beneficial business cooperation.

COMPANY AND FACTORY PICTURE:

Robust Vortex Flowmeter for Steam with Anti Vibration Features
Our Advantages

Robust Vortex Flowmeter for Steam with Anti Vibration Features
Features:
  1. The structure is meticulously designed with simplicity and robustness in mind, featuring no moving parts. This ensures high reliability and extended longevity, making it an exceptional choice for various industrial applications.Operation is highly dependable, offering unwavering performance even in the most demanding environments.
  1. Installation is a breeze, and maintenance is remarkably convenient, saving you both time and effort.
  1. The detection sensor is ingeniously designed to not directly contact the measured medium, ensuring stable performance and significantly extending the lifespan of the device.
  1. The output is a pulse signal directly proportional to the flow rate, guaranteeing no zero drift and maintaining an impressive level of accuracy.
  1. Wide measurement range,range down up to 1:50.
  1. With low pressure loss, reduced operating costs, and remarkable energy-saving benefits, our flowmeter stands out. Within a certain range of Reynolds numbers, the output signal frequency remains unaffected by changes in the fluid's physical properties and composition. The meter coefficient's dependency solely on the shape and size of the vortex shedding body eliminates the need for fluid volume flow compensation. Typically,recalibration of the meter coefficient is unnecessary, even when components are changed.


Team Building

We believe in the power of our stellar team; their success is our success!

Robust Vortex Flowmeter for Steam with Anti Vibration Features
Exhibition pictures

We are actively seeking international cooperation through our participation in global exhibitions.

Robust Vortex Flowmeter for Steam with Anti Vibration Features
FAQ

1. What kind of product do you supply?

O
ur product
includes
pressure transmitter, temperature transmitter, level transmitter, pressure gauge, temperature gauge, and flow
meter.

2. What are your product and technology advantages?

Our factory was established in 1966 and boasts nearly 60 years of manufacturing and R&D experience. We are also a highly regarded partner of Rosemount in
China.
Our technology closely
follows that of Rosemount. Notably, our remote pressure transmitter technology and stability are unparalleled in China.

3. Where is your factory located?

O
ur factory is located in Zibo, Shandong province, China, one of the top
three
instrument production areas.
A
nd we occupy an area of more than 18,000 square meters.

4. Can we visit your factory?

Y
ou are always welcome to visit our factory at any time at your convenience.

5. What is the warranty of your product?

O
ur product warranty is 12 months from the shipping date, but we provide
lifetime
maintenance.

6. What are your payment terms?

Currently
, we accept a 50% down payment and 50% balance payable 5 days before delivery by T/T, Western Union,
PayPal
, and trade assurance online payment.

7. What kind of certification do you have?

W
e have ISO9001, CCC, CNAS laboratory accreditation certification, Flame-proof certification, intrinsic safety certification, SIL certificate, ECM certificate, Russia EAC and PAC certificates,
a
nd
numerous
invention patents.

8. How long is your delivery date?

F
or peak season, it is 4 weeks, and 2 weeks for the off-season. Regardless of the season, we will strive to meet your requirements.

9. How are your after-sales services?

Our products enjoy an excellent quality reputation with almost no warranty issues caused by the product itself. However, we still provide 24/7 online
services for our customers for any installation, commissioning, running, or other problems.

10. How can I send an inquiry?

Y
ou can send an inquiry through our email or cellphone as listed below:

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