High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss

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  • High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
  • High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
  • High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
  • High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
  • High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
  • High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Certifications
  • Installation Instructions
  • Company Profile
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
ZZYS30
Main Application
Water, Wastewater, Diesel Fuel, Fuel Oil, Nature Gas, Corrosive Liquid/Gas, Gas, Steam, Liquid
Size
DN15-DN300
Sensor
Tube/Flange
Application
Industrial Production
Type
Vortex Flow Meter
Measuring Media
Gas, Steam, Liquid
Measuring Principle
Electrical Principles
Measurement Object
Closed Pipeline
Certification
JIS, DIN, ANS, GB, CE, RoHS, ISO
Repeatability
0.3%
Medium Temperature
-40-240
Ambient Temperature
-40-85
Medium Pressure
≤100 Bar, More Pressure Need Be Customized
Material
Sensor: 316L, Hc276
Output
Two Wire 4~20mA
Ex-Proof Class
Exd II CT6 CE19.1438 Ex ( Ia ) II CT6
Housing Protection Class
IP67
Mounting Type
Integral Mounting, Split Mounting
Transport Package
Carton
Specification
20CM*10CM*30CM
Trademark
CAMCT
Origin
China
Production Capacity
50, 000.00 Sets/Year

Product Description

Product Description

Product Overview

The ZZYS30 vortex flowmeter is an advanced velocity flow instrument designed for diverse applications.
This versatile device excels at measuring, monitoring, and controlling the flow of liquids, steam, and a wide variety of gases.
Engineered with a robust new structure, it offers exceptional resistance to mechanical vibrations, impacts, and contaminants.
Featuring no moving parts, it ensures no wear and tear, eliminating the need for mechanical maintenance, while delivering low pressure loss, stable performance, and high accuracy.
Installation is a breeze, with the flexibility to match the sensor and signal converter as per requirements.


Product Features:

Extensive application range, ideal for measuring the flow of steam, gas, and liquids.
Outstanding vibration resistance with zero drift at zero point, effectively neutralizing the impact of external vibrations.
The ZZY30 model offers integrated temperature and pressure options, providing significant installation cost savings for users.
Available with (0-5) kHz frequency output, (4-20) mA output, or HART communication/Modbus protocol for versatile communication options.
Features Bluetooth communication for parameter settings. It is wear-resistant, dirt-resistant, requires no mechanical maintenance, boasts a long service life, and is explosion-proof for enhanced safety.

Detailed Photos

High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
Product Parameters

Technical Index

Measurement Medium: Versatile application for gas, liquid, and steam.
Connection Methods: Available in flange clamp type, flange type, and insertion type for diverse needs.
Caliber Specifications:
Flange Clamping Type: Options include 25, 32, 50, 80, and 100 mm.
Flange Connection Type Caliber Selection: Options include 100, 150, and 200 mm.
Flow Measurement Range: Excelling in versatility, the normal measurement flow velocity range has a Reynolds number of 1.5×104~4×106. For gas: 5~50 m/s; for liquid: 0.5~7 m/s.
Normal Measurement Flow Range: Liquid,
Gas Flow Measurement Range: Refer to Table 2 for detailed values.
Steam Flow Range: Refer to Table 3 for detailed values.
Measurement Accuracy: High precision with classes 1.0 and 1.5 available.
Measured Medium Temperature:
Temperature Ranges: Room temperature: -25ºC~100ºC; High temperature: -25ºC~150ºC, -25ºC~250ºC. Output Signal: Pulse voltage with high level 8~10V and low level 0.7~1.3V. Pulse duty cycle is approximately 50%, with a transmission distance of 100m.
Pulse Current Remote Transmission Signal: 4-20 mA with a transmission distance of up to 1000m. Instrument Use Environment: Operates effectively in temperature ranges of -25ºC~+55ºC, and humidity levels of 5~90% RH at 50ºC. Crafted from durable stainless steel and aluminum alloy.
Power Supply: DC24V or lithium battery 3.6V, ensuring reliability and durability.
Explosion-Proof Grade: Intrinsically safe iaIIbT3-T6, with protection level IP65 for enhanced safety.

Technical parameters
Medium Steam, Gas, Liquid
Measuring range See flow1-3
Caliber DN15, DN25, DN40, DN50, DN80, DN100, DN200, DN250, DN300
Medium pressure 100 bar, more pressure need be customized
Medium temperature -40°C~+240°C
Ambient temperature Ordinary type: -40°C~+85°C
Ex-proof type: -40°C~+60°C
Accuracy Liquid, Re20000 is ±1.0%, gas and steam, ±1.5%
Repeatability ±0.3%
Material Measuring pipe:304,316L, HC276
Sensor: 316L, HC276
Converter shell: casting aluminum
Instrument caliber Flange connection: DN15-DN300
Clamping connection: DN15-DN100
Flange standard DIN, ANSI, HG20592 (Can be customized)
Pressure loss
Gasandliquid

saturated steam
ΔP=Cqv²Px          ΔP: pressure loss(pa)
                        qv: volume flow
                        qm: mass flow
ΔP=Cqm²Px                    PX: density
                        C: constent
Display Two-line LCD display, four button operation
Instantaneous flow, accumulated flow, vortex frequency, medium temperature, pressure(selectable), circular or non-circular display
Power supply Ordinary type: (14~36) VDC
Ex-proof type: (14~30) VDC
Battery power supply
Loading No-ex-proof: RB=(UB-14DVC)/22MA1200Ω
Ex-proof: RB=(UB-14DVC)/22MA≤600Ω
Output Two wire 4~20mA
Ex-proof class Exd II CT6 CE19.1438 Ex ( ia ) II CT6
Cable interface 1/2''NPT( Internal thread, recommended), M201.5 (Internal thread)
Housing protection class IP67
Connection type Flange (DN15-DN300), Clamping (DN15-DN100)
Mounting type Integral mounting, split mounting (special shielded cable connect the pipe and indicator)

Measuring Range:
Gas
Air: t=20°C    p=1.013bar abs =1.7210-4 mpa.s  Q: flow (sheet 1)
Nominal diameter Internal diameter Qmin(m3/h) Qmax(m3/h)
DN15 16 6.79 32.56
DN25 24 10.20 113.94
DN40 38 25.3 326.63
DN50 50 43.89 565.49
DN80 74 96.14 1238.64
DN100 97 165.14 2128.27
DN150 146 374.23 4821.57
DN200 193 702.95 9056.8
DN250 253 1123.7 14478
DN300 305 1632.1 21028

Liquid
Water: t=20°C        p=1.013bar abs       10cp                 Q: flow
Nominal diameter Internal diameter Qmin(m3/h) Qmax(m3/h)
DN15 16 0.45 5
DN25 24 0.81 11.40
DN40 38 2.04 28.57
DN50 50 3.53 49.47
DN80 74 7.74 108.37
DN100 97 13.30 186.21
DN150 146 30.13 421.86
DN200 193 52.66 792.42
DN250 253 90.5 1266.8
DN300 305 113.41 1839.8

Saturated steam

Nominal
Diameter

Inner
Diameter
Mass flow Qm (kg/h) under different pressure and density
P=1bar G P=3.5bar G P=5.2bar G P=7 bar G
ρ=1.13kg/m3 ρ=2.43kg/m3 ρ=3.28kg/m3 ρ=4.17kg/m3
t=120.6°C t=148.2°C t=160.4°C t=170.6°C
min max min max min max min max
DN15 16 5.87 36.97 7.68 79 8.93 106.68 10.06 135.69
DN25 24 11.82 129.39 17.26 276.4 20.09 373.53 22.66 474.82
DN40 38 29.64 370.71 43.33 792.33 50.63 1070.2 56.8 1361.2
DN50 50 51.31 641.82 75.02 1371.8 87.19 1852.8 98.33 2356.6
DN80 74 112.41 1405.8 164.33 3004.7 191 4058.4 215.39 5161.8
DN100 97 193.14 2415.5 282.36 5162.7 328.16 6973.3 370.09 8869.2
DN150 146 437.56 5472.4 639.69 11696 743.45 15798 838.44 20093
DN200 193 821.91 10279 1201.6 21970 1396.5 29675 1574.9 37743
DN250 253 1313.9 16433 1920.9 35122 2232.5 47439 2517.7 60337
DN300 305 1908.3 23866 2789.8 51010 3242.4 68899 3656.6 87630


Nominal
Diameter

Inner
Diameter
Mass flow Qm (kg/h) under different pressure and density
P=10.5 bar G P=14 bar G P=17.5 bar G P=20 bar G
ρ=5.89kg/m3 ρ=7.6kg/m3 ρ=9.32kg/m3 ρ=10.54kg/m3
t=186.2°C t=198.5°C t=208.5°C t=215.6°C
min max min max min max min max
DN15 16 12.78 191.71 16.51 247.55 20.23 303.36 22.89 343.32
DN25 24 26.93 670.88 30.6 857.88 33.87 955.48 36.04 1201.41
DN40 38 67.51 1878.2 76.72 2150.7 84.93 2395.3 90.35 2557.7
DN50 50 116.89 3251.7 132.82 3723.4 147.03 4147 156.42 4428.1
DN80 74 256.03 7122.4 290.93 8155.8 322.06 9083.7 342.62 9699.3
DN100 97 439.91 12238 499.9 14013 553.38 15608 588.69 16666
DN150 146 996.62 27725 1132.5 31747 1253.7 35359 1333.7 37756
DN200 193 1872.1 52079 2127.3 59634 2354.9 66419 2505.2 70921
DN250 253 2992.7 83254 3400.71 95333 3764.6 106180 4004.9 113380
DN300 305 4346.5 120920 4939.1 138460 5467.5 154210 5816.5 164660

Selection list
model Explanation
ZZY30              
Connection F             Flange connection
W Flange clamping
Temperature
Resistance Class
T1 Match with 250°c probe
T2 Match with 350°c probe







Nominal diameter
015 DN15
020 DN20
025 DN25
032 DN32
040 DN40
050 DN50
065 DN65
080 DN80
100 DN100
125 DN125
150 DN150
200 DN200
250 DN250
300 DN300

Structure
Z Integrated T and P compensation
F Regular model
S Split
Material R1 304
RL 316L



Instrument model
N 24V power supply Output 3 wire pulse
V1 24V power, on-site display, 4-20mA, RS485, Impulse output
V1

B
24V +battery power supply, on-site display, 4-20 mA, RS485, pulse output
Pressure Class N Normal
H High pressure

Certifications

High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss

PACKING & SHIPPING

We are committed to delivering your ordered product at the earliest date as per your requirements, ensuring efficiency and reliability in our service to meet your expectations.
High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
Installation Instructions

Installation Requirements

Piping Condition
For optimal performance, the installation of the High Accuracy Vortex Flowmeter for Steam requires certain straight sections of pipe both before and after the sensor. The common configurations are as follows (D represents the pipe diameter):

Piping condition upstream Downstream
Concentric shrinkage
pipe full open gate valve
15D 5D
∠90° square elbow 20D 5D
Same plane 2∠90°elbow 25D 5D
Semi-open gate valve regulating valve 50D 5D
Different plane 2∠90°elbow 40D 5D
With rectifier tube bundle 12D 5D

1.
Install the sensor on a horizontal, vertical, or inclined pipe (flow direction: bottom to top), ensuring the pipe diameter matches the sensor's. The pipe upstream should be 15-20D long, and downstream should be 5-10D to meet the necessary straight pipe requirements.
2.
The pipe near the liquid sensor should be completely filled with the liquid being measured.
3.
Avoid installing the sensor on pipes that experience strong mechanical vibrations.
4.
Ensure the inner diameter of the straight sections closely matches the sensor's diameter. If the diameters cannot be identical, use a slightly larger pipe with an error margin of ≤3% and not exceeding 5mm. Avoid locations with strong electromagnetic interference, restricted spaces, or areas that are difficult to maintain..
5.
Horizontal pipeline installations are most common. For gas flow measurements, if the gas contains a small amount of liquid, install the sensor at a higher point. For liquid flow measurements, if the liquid contains a small amount of gas, install the sensor at a lower point in the pipeline.
6.
Vertical pipeline sensor installation: For gas flow, the sensor can be installed without regard to flow direction. If the gas contains liquid, the flow should be from bottom to top. For liquid flow, ensure the flow direction is from bottom to top to prevent excess weight on the probe.
7.
Side installation on horizontal pipelines: This method is suitable for measuring superheated steam, saturated steam, and low-temperature liquids. Side mounting is preferred when possible to reduce temperature impacts on the amplifier.
8.
Inverted installation on horizontal pipelines is generally not advisable. It is unsuitable for general gases or superheated steam but can be used for saturated steam and high-temperature liquids or frequent cleanings.
9.
When installing sensors on pipelines with insulation layers for high-temperature steam, the insulation should not exceed one-third the height of the bracket.
10.
Selection of pressure and temperature measurement points: When necessary, the pressure measurement point should be 3-5D downstream, and the temperature measurement point should be 6-8D downstream of the sensor.

Company Profile

Shandong Zhongziyi Intelligent Technology Co., Ltd.
Situated in the esteemed Zibo Science and Technology Industrial Park,
our company spans an impressive area of over 18,000.00 square meters.
With a state-of-the-art manufacturing facility, we are steadfastly
dedicated to
the research and development,
manufacturing,
sales, and service of premium pressure and temperature instruments.
As a standing director unit of the National Pressure Gauge Industry Association, we proudly hold the ISO9001 quality management system certification and are recognized as a high-tech enterprise in Shandong Province.
We share a strong partnership with Rosemount in China, closely following their technological innovations.
With nearly 60 years of profound engagement in instrument R&D and production,
we boast extensive technological expertise and exceptional customer service experience.
Our products are extensively utilized in the petroleum, chemical, papermaking,
metallurgy,
medicine,
food,
power, and machinery industries, among others. Our sales network spans nationwide and globally, earning the deep trust and favorable reviews of our clients.
Our core mission is encapsulated in the motto: 'Quality First, Customer First.'
We warmly welcome customers to visit our factory and discuss potential cooperation.

COMPANY AND FACTORY PICTURE:

High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
Our Advantages

High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
Features:
  1. The structure is ingeniously simple yet exceptionally robust, boasting no moving parts, which translates to high reliability and a long operational life.Operation remains highly dependable, ensuring consistent performance.
  1. Installation is a breeze, and maintenance is incredibly user-friendly.
  1. The detection sensor is designed to avoid direct contact with the measured medium, guaranteeing stable performance and a prolonged lifespan.
  1. The output is a pulse signal proportional to the flow rate, ensuring no zero drift and exceptionally high accuracy.
  1. Boasts a wide measurement range, ranging down up to 1:50.
  1. With low pressure loss, low operating costs, and remarkable energy-saving benefits, the meter is highly efficient. Within a specific range of Reynolds numbers, the output signal frequency remains unaffected by variations in the fluid’s physical properties and composition. The meter coefficient is exclusively related to the shape and size of the vortex shedding body, negating the need for compensation when measuring fluid volume flow. Generally,recalibration of the meter coefficient is unnecessary even after component changes.


Team Building

We believe that the best teams lead to success!

High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
Exhibition pictures

We are actively seeking international cooperation through global exhibitions.

High Accuracy Vortex Flowmeter for Steam with Low Pressure Loss
FAQ

1. What kind of products do you supply?

O
ur product
line includes
pressure transmitters, temperature transmitters, level transmitters, pressure gauges, temperature gauges, and flow
meters.

2. What are your product and technology advantages?

Our factory, established in 1966, boasts nearly 60 years of manufacturing and R&D excellence. As a premier partner of Rosemount in
China,
our technology is continually
enhanced to parallel Rosemount’s standards. Notably, our remote pressure transmitter technology and stability are unmatched in China.

3. Where is your factory located?

O
ur factory is situated in Zibo, Shandong province, a top
three
instrument production area in China.
A
nd spans over an area of more than 18,000 square meters.

4. Can we visit your factory?

Y
ou are always welcome to visit our factory at your convenience.

5. What is the warranty on your products?

O
ur products come with a 12-month warranty from the shipping date, and we also offer
lifetime
maintenance.

6. What are your payment terms?

Currently,
we accept a 50% down payment with the balance payable 5 days before delivery via T/T, Western Union,
PayPal,
and trade assurance online payment.

7. What certifications do you hold?

W
e are certified with ISO9001, CCC, CNAS laboratory accreditation, Flame-proof certification, Intrinsic Safety certification, SIL certificate, ECM certificate, Russia EAC and PAC certificates,
a
s well as
several
invention patents.

8. What is your delivery time?

D
uring peak season, our delivery time is 4 weeks, while in the off-season, it is 2 weeks. Regardless of the season, we strive to meet your requirements.

9. How is your after-sales service?

Our products are renowned for their exceptional quality, resulting in minimal warranty claims. Nevertheless, we offer 24/7 online
support for any installation, commissioning, operational, or other issues you may encounter.

10. How can I send an inquiry?

Y
ou can send your inquiry through our email or cellphone as listed below:

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