Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use

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  • Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
  • Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
  • Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
  • Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
  • Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
  • Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Certifications
  • Installation Instructions
  • Company Profile
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
ZZYS30
Main Application
Water, Wastewater, Diesel Fuel, Fuel Oil, Nature Gas, Corrosive Liquid/Gas, Gas, Steam, Liquid
Size
DN15-DN300
Sensor
Tube/Flange
Application
Industrial Production
Type
Vortex Flow Meter
Measuring Media
Gas, Steam, Liquid
Measuring Principle
Electrical Principles
Measurement Object
Closed Pipeline
Certification
JIS, DIN, ANS, GB, CE, RoHS, ISO
Repeatability
0.3%
Medium Temperature
-40-240
Ambient Temperature
-40-85
Medium Pressure
≤100 Bar, More Pressure Need Be Customized
Material
Sensor: 316L, Hc276
Output
Two Wire 4~20mA
Ex-Proof Class
Exd II CT6 CE19.1438 Ex ( Ia ) II CT6
Housing Protection Class
IP67
Mounting Type
Integral Mounting, Split Mounting
Transport Package
Carton
Specification
20CM*10CM*30CM
Trademark
CAMCT
Origin
China
Production Capacity
50, 000.00 Sets/Year

Packaging & Delivery

Package Size
20.00cm * 20.00cm * 50.00cm
Package Gross Weight
5.000kg

Product Description

Product Description

Product Overview

The ZZYS30 vortex flowmeter is an advanced velocity flow instrument, renowned for its wide range of applications across various industries.
Expertly designed, it excels in measuring, monitoring, and controlling the flow of liquids, steam, and a majority of gases.
This cutting-edge device boasts a novel structure that ensures robust resistance to mechanical vibrations, impacts, and contamination.
Engineered with precision, it features no moving parts, guaranteeing no wear and tear, eliminating the need for mechanical maintenance, ensuring low pressure loss, stable performance, and exceptional accuracy.
Installation is a breeze; the sensor and signal converter can be seamlessly matched to your specific requirements.


Product features:

Versatile application range, perfectly suited for measuring the flow of steam, gas, and liquid.
Outstanding vibration performance with zero drift at zero point, effectively nullifying the impact of external vibrations.
ZZY30 offers integrated temperature and pressure options, significantly reducing installation costs for users.
Supports multiple output options including (0-5) kHz frequency output, (4-20) mA output, and HART communication/Modbus protocol communication.
Facilitates parameter setting via Bluetooth communication. Exceptionally wear-resistant and dirt-resistant, requiring no mechanical maintenance, promising a long service life, and designed to be explosion-proof for enhanced safety.

Detailed Photos

Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
Product Parameters

Technical Index

Measurement Medium: Gas, Liquid, Steam
Connection Method: Flange Clamp Type, Flange Type, Insertion Type
Caliber Specifications:
Flange Clamping Type: Available in 25, 32, 50, 80, 100 mm options.
Flange Connection Type: Caliber options include 100, 150, 200 mm.
Flow Measurement Range: Normal flow velocity range with Reynolds number 1.5×10~4×10; Gas: 5~50 m/s; Liquid: 0.5~7 m/s.
Normal Measurement Flow Range: Liquid
Gas Flow Measurement Range: Refer to Table 2.
Steam Flow Range: Refer to Table 3.
Measurement Accuracy: Class 1.0, Class 1.5
Measured Medium Temperature:
Operating Range: Room Temp -25ºC~100ºC, High Temp -25ºC~150ºC, -25ºC~250ºC. Output Signal: Pulse voltage output signal, High level 8~10V, Low level 0.7~1.3V, Pulse duty cycle approx. 50%, transmission distance 100m.
Pulse Current Remote Transmission Signal: 4-20 mA, transmission distance up to 1000m. Instrument Environment: Temp: -25ºC~+55ºC, Humidity: 5~90% RH50ºC. Material: Stainless steel, aluminum alloy.
Power Supply: DC24V or Lithium Battery 3.6V
Explosion-Proof Grade: Intrinsically safe iaIIbT3-T6, Protection Level IP65.

Technical parameters
Medium Steam, Gas, Liquid
Measuring range See flow1-3
Caliber DN15, DN25, DN40, DN50, DN80, DN100, DN200, DN250, DN300
Medium pressure 100 bar, more pressure need be customized
Medium temperature -40°C~+240°C
Ambient temperature Ordinary type: -40°C~+85°C
Ex-proof type: -40°C~+60°C
Accuracy Liquid, Re20000 is ±1.0%, gas and steam, ±1.5%
Repeatability ±0.3%
Material Measuring pipe:304,316L, HC276
Sensor: 316L, HC276
Converter shell: casting aluminum
Instrument caliber Flange connection: DN15-DN300
Clamping connection: DN15-DN100
Flange standard DIN, ANSI, HG20592 (Can be customized)
Pressure loss
Gasandliquid

saturated steam
ΔP=Cqv²Px          ΔP: pressure loss(pa)
                        qv: volume flow
                        qm: mass flow
ΔP=Cqm²Px                    PX: density
                        C: constent
Display Two-line LCD display, four button operation
Instantaneous flow, accumulated flow, vortex frequency, medium temperature, pressure(selectable), circular or non-circular display
Power supply Ordinary type: (14~36) VDC
Ex-proof type: (14~30) VDC
Battery power supply
Loading No-ex-proof: RB=(UB-14DVC)/22MA1200Ω
Ex-proof: RB=(UB-14DVC)/22MA≤600Ω
Output Two wire 4~20mA
Ex-proof class Exd II CT6 CE19.1438 Ex ( ia ) II CT6
Cable interface 1/2''NPT( Internal thread, recommended), M201.5 (Internal thread)
Housing protection class IP67
Connection type Flange (DN15-DN300), Clamping (DN15-DN100)
Mounting type Integral mounting, split mounting (special shielded cable connect the pipe and indicator)

Measuring Range:
Gas
Air: t=20°C    p=1.013bar abs =1.7210-4 mpa.s  Q: flow (sheet 1)
Nominal diameter Internal diameter Qmin(m3/h) Qmax(m3/h)
DN15 16 6.79 32.56
DN25 24 10.20 113.94
DN40 38 25.3 326.63
DN50 50 43.89 565.49
DN80 74 96.14 1238.64
DN100 97 165.14 2128.27
DN150 146 374.23 4821.57
DN200 193 702.95 9056.8
DN250 253 1123.7 14478
DN300 305 1632.1 21028

Liquid
Water: t=20°C        p=1.013bar abs       10cp                 Q: flow
Nominal diameter Internal diameter Qmin(m3/h) Qmax(m3/h)
DN15 16 0.45 5
DN25 24 0.81 11.40
DN40 38 2.04 28.57
DN50 50 3.53 49.47
DN80 74 7.74 108.37
DN100 97 13.30 186.21
DN150 146 30.13 421.86
DN200 193 52.66 792.42
DN250 253 90.5 1266.8
DN300 305 113.41 1839.8

Saturated steam

Nominal
Diameter

Inner
Diameter
Mass flow Qm (kg/h) under different pressure and density
P=1bar G P=3.5bar G P=5.2bar G P=7 bar G
ρ=1.13kg/m3 ρ=2.43kg/m3 ρ=3.28kg/m3 ρ=4.17kg/m3
t=120.6°C t=148.2°C t=160.4°C t=170.6°C
min max min max min max min max
DN15 16 5.87 36.97 7.68 79 8.93 106.68 10.06 135.69
DN25 24 11.82 129.39 17.26 276.4 20.09 373.53 22.66 474.82
DN40 38 29.64 370.71 43.33 792.33 50.63 1070.2 56.8 1361.2
DN50 50 51.31 641.82 75.02 1371.8 87.19 1852.8 98.33 2356.6
DN80 74 112.41 1405.8 164.33 3004.7 191 4058.4 215.39 5161.8
DN100 97 193.14 2415.5 282.36 5162.7 328.16 6973.3 370.09 8869.2
DN150 146 437.56 5472.4 639.69 11696 743.45 15798 838.44 20093
DN200 193 821.91 10279 1201.6 21970 1396.5 29675 1574.9 37743
DN250 253 1313.9 16433 1920.9 35122 2232.5 47439 2517.7 60337
DN300 305 1908.3 23866 2789.8 51010 3242.4 68899 3656.6 87630


Nominal
Diameter

Inner
Diameter
Mass flow Qm (kg/h) under different pressure and density
P=10.5 bar G P=14 bar G P=17.5 bar G P=20 bar G
ρ=5.89kg/m3 ρ=7.6kg/m3 ρ=9.32kg/m3 ρ=10.54kg/m3
t=186.2°C t=198.5°C t=208.5°C t=215.6°C
min max min max min max min max
DN15 16 12.78 191.71 16.51 247.55 20.23 303.36 22.89 343.32
DN25 24 26.93 670.88 30.6 857.88 33.87 955.48 36.04 1201.41
DN40 38 67.51 1878.2 76.72 2150.7 84.93 2395.3 90.35 2557.7
DN50 50 116.89 3251.7 132.82 3723.4 147.03 4147 156.42 4428.1
DN80 74 256.03 7122.4 290.93 8155.8 322.06 9083.7 342.62 9699.3
DN100 97 439.91 12238 499.9 14013 553.38 15608 588.69 16666
DN150 146 996.62 27725 1132.5 31747 1253.7 35359 1333.7 37756
DN200 193 1872.1 52079 2127.3 59634 2354.9 66419 2505.2 70921
DN250 253 2992.7 83254 3400.71 95333 3764.6 106180 4004.9 113380
DN300 305 4346.5 120920 4939.1 138460 5467.5 154210 5816.5 164660

Selection list
model Explanation
ZZY30              
Connection F             Flange connection
W Flange clamping
Temperature
Resistance Class
T1 Match with 250°c probe
T2 Match with 350°c probe







Nominal diameter
015 DN15
020 DN20
025 DN25
032 DN32
040 DN40
050 DN50
065 DN65
080 DN80
100 DN100
125 DN125
150 DN150
200 DN200
250 DN250
300 DN300

Structure
Z Integrated T and P compensation
F Regular model
S Split
Material R1 304
RL 316L



Instrument model
N 24V power supply Output 3 wire pulse
V1 24V power, on-site display, 4-20mA, RS485, Impulse output
V1

B
24V +battery power supply, on-site display, 4-20 mA, RS485, pulse output
Pressure Class N Normal
H High pressure

Certifications

Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use

PACKING & SHIPPING

We will deliver your order at the earliest date, as per your requirements, ensuring timely and efficient service.
Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
Installation Instructions

Installation Requirements

Piping Condition
The installation of a vortex flowmeter necessitates a specific length of straight pipe section both upstream and downstream. The typical configurations are outlined below (D represents the diameter of the pipe):

Piping condition upstream Downstream
Concentric shrinkage
pipe full open gate valve
15D 5D
∠90° square elbow 20D 5D
Same plane 2∠90°elbow 25D 5D
Semi-open gate valve regulating valve 50D 5D
Different plane 2∠90°elbow 40D 5D
With rectifier tube bundle 12D 5D

1.
The sensor must be installed on a pipe that is horizontal, vertical, or inclined (with liquid flowing from bottom to top) and matches the sensor diameter. Ensure there is a straight pipe section upstream (15-20D) and downstream (5-10D) of the sensor.
2.
The pipe adjacent to the sensor should be filled with the measured liquid.
3.
Avoid installing the sensor on pipes that experience strong mechanical vibrations.
4.
The inner diameter of the straight pipe should closely match the sensor diameter. If not, opt for a slightly larger pipe diameter, with an error margin of ≤3% and not exceeding 5mm. Install the sensor away from areas with strong electromagnetic interference, restricted spaces, or where maintenance is challenging..
5.
Horizontal pipeline installation is the most prevalent for flow sensors. For gas flow containing a small amount of liquid, place the sensor at a higher pipeline point. For liquid flow containing gas, install the sensor at a lower pipeline point.
6.
In vertical pipelines, install the sensor without flow direction restrictions for gas flow. If the gas contains liquid, ensure flow from bottom to top. For liquid flow, the direction should also be from bottom to top to avoid additional probe weight.
7.
For horizontal pipelines, side-mounting sensors is viable for all fluid types, including superheated steam, saturated steam, and low-temperature liquids. This method is preferred if conditions allow as it reduces the temperature impact on the amplifier.
8.
Inverted sensor installation on horizontal pipelines is generally not recommended. It is unsuitable for general gases or superheated steam but can be used for saturated steam and high-temperature liquids or when frequent pipeline cleaning is necessary.
9.
When installing sensors on pipelines with insulation layers, ensure the insulation does not exceed one-third of the bracket height for high-temperature steam measurement.
10.
For pressure and temperature measurements near the sensor, position the pressure measurement point 3-5D downstream and the temperature measurement point 6-8D downstream of the sensor.

Company Profile

Shandong Zhongziyi Intelligent Technology Co., Ltd.
Located in the prestigious Zibo Science and Technology Industrial Park,
our facility spans over an impressive 18,000 square meters.
We boast a high-standard, modern manufacturing factory, and are
committed to
the research & development,
manufacturing,
sales, and service of cutting-edge pressure and temperature instruments.
As a standing director unit of the National Pressure Gauge Industry Association, we have achieved ISO9001 quality management system certification and are recognized as a high-tech enterprise in Shandong Province.
We are a premier partner of Rosemount in China, maintaining close technological alignment with them.
Our factory has been deeply engaged in instrument R&D and production for nearly 60 years,
resulting in an exceptional accumulation of technological expertise and customer service experience.
Our products are extensively used in petroleum, chemical industry, papermaking,
metallurgy,
medicine,
food,
power and machinery sectors. Our sales network spans the entire country and extends abroad, earning deep trust and favorable reviews from a broad customer base.
The company's core principle is 'quality first, customer first'.
We warmly welcome customers to visit our factory and discuss potential business cooperation.

COMPANY AND FACTORY PICTURE:

Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
Our Advantages

Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
Outstanding Features:
  1. The structure is elegantly simple yet robust, featuring no moving parts, which ensures high reliability and long-term durability.The operation is highly dependable, offering consistency you can count on.
  1. Installation is a breeze, and maintenance is exceptionally convenient.
  1. The detection sensor remains isolated from the measured medium, guaranteeing stable performance and an extended lifespan.
  1. The output is a pulse signal directly proportional to the flow rate, ensuring no zero drift and delivering high accuracy.
  1. Wide measurement range, covering a broad spectrum of applications,with a range down up to an impressive 1:50.
  1. This device features minimal pressure loss, low operational costs, and substantial energy-saving benefits. Remarkably, within a specific range of Reynolds numbers, the output signal frequency remains unaffected by changes in the fluid's physical properties and composition. Since the meter coefficient is only related to the vortex shedding body's shape and size, there's no need for compensation when measuring fluid volume flow, making recalibration generally unnecessary after component changes.Thus, recalibration of the meter coefficient is typically not required after component replacements.


Team Building Excellence

We believe that the best team always wins!

Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
Exhibition Highlights

We are actively seeking international cooperation through global exhibitions.

Wear Resistant High Accuracy Flowmeter for Liquid and Steam Use
FAQ

1, What kind of product do you supply?

O
ur product
includes
pressure transmitter, temperature transmitter, level transmitter, pressure gauge, temperature gauge and flow
meter.

2,What is your product and technology advantages?

Our factory was built on 1966 with almost 60 years manufacturing and R&D experience. We are also the supper close partner of Rosemount in
China.
our technology closely
keeps following Rosemount. Especially, our remote pressure transmitter technology and stability could be No. one in China.

3, Where is your factory location?

O
ur factory located in Zibo, Shandong province, China, which is top
three
instrument production area.
A
nd take an area of more than 18000 square meters.

4, Can we visit your factory?

Y
ou are always welcome to our factory at any time at your convenience.

5, What is the warranty of your product?

O
ur product warranty is 12 months from the shipping date, but we provide
lifetime
maintenance.

6, What are your payment terms?

Now
, we can accept 50% down payment and 50% balance payable 5 days before delivery by T/T, west union,
PayPal
and trade assurance online payment.

7, What kind of certification do you have?

W
e have ISO9001, CCC, CNAS laboratory accreditation certification, Flame-proof certification and intrinsic safety certification, SIL certificate. ECM certificate, Russia EAC and PAC certificate
a
nd
several
invention patents.

8, How long is your delivery date?

F
or peak season is 4 weeks and 2 weeks for offseason, but no matter peak or off season we will try our best to meet your requirements.

9, How is your after sales services?

Our products quality enjoy very good quality reputation and has almost no warranty caused by product itself, but we still provide 24/7 online
services for our customer for any installation, commision, running or other problems.

10, How can I send inquiry?

Y
ou can send inquiry through our email or cellphone as below:

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