High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology

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  • High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
  • High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
  • High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
  • High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
  • High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
  • High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Certifications
  • Installation Instructions
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
ZYDC
Main Application
Water, Wastewater, Diesel Fuel, Fuel Oil, Nature Gas
Size
DN15-DN500
Sensor
Tube/Flange
Application
Industrial Production
Type
Electromagnetic Flow Meter
Measuring Media
Conductivity Liquid
Measuring Principle
Electrical Principles
Measurement Object
Closed Pipeline
Certification
JIS, DIN, ANS, GB, CE, RoHS, ISO
Response Time
100ms
Output
4-20mA
Explosion Proof
Exd II CT6
IP
67,68
Velocity Range
0.1-15m/ S
Range Down
150:1
Repeatability
+-0.1%
Conductivity Range
≥5μ S / Cm
Ambient Temperature
-25°ºC~+60°ºC
Relative Humidity
-25°ºC~+60°ºC
Transport Package
Carton
Specification
30CM*20CM*50CM
Trademark
CAMCT
Origin
China
Production Capacity
5000 Sets/Year

Packaging & Delivery

Package Size
30.00cm * 30.00cm * 40.00cm
Package Gross Weight
5.000kg

Product Description

Product Description
 
Production Overview

Electromagnetic Flow Meter Product Overview.
The ZYDC electromagnetic flow meter is an advanced measurement device that combines a sensor and a converter, operating on Faraday's electromagnetic induction principle to measure conductive fluids. Renowned for its high precision and reliability, this flow meter has been continuously enhanced and is now a leader in excitation, lining, and intelligent technology across the nation. The ZYDC electromagnetic flow meter meets the stringent standards of JB/T9248-2015 and JJG 1033-2007, ensuring superior performance and compliance.

Features:

- Exhibits stable performance, exceptional repeatability, and outstanding accuracy (up to 0.2%).
- Designed without flow obstruction components, ensuring no pressure loss and resistance to clogging.
- Highly adaptable to both corrosive and abrasive media, ensuring durability and reliability.
- Capable of remote operation via mobile Bluetooth and infrared remote control, eliminating the need to open the cover.
- Incorporates stainless steel mesh technology, making it ideal for negative pressure environments.
- Supports wireless transmission through GPRS and Bluetooth, compatible with MODBUS and HART communication protocols.
- Powered by a 16-bit embedded microprocessor that offers fast computation, high precision, and programmable low-frequency square wave excitation for enhanced measurement stability with low power consumption.
- Utilizes SMD components and SMT technology, ensuring high circuit reliability and enabling online modification of the measurement range to match user needs and data acquisition terminals.
- Measurement results remain unaffected by fluid pressure, temperature, density, viscosity, and other physical parameters, ensuring consistent accuracy.
- Equipped with digital communication signal outputs, including RS485, RS232, HART, Modbus, and optional Profibus-DP.
- Features comprehensive self-check, self-diagnosis, and alarm functions, enhancing operational safety.
- Includes three internal accumulators for displaying forward, reverse, and differential cumulative amounts, along with an internal clock to record up to 16 power outage events (optional).
- The ultra-low EMI switch power supply is designed to tolerate a wide range of power supply voltage variations, providing robust EMI resistance.
Detailed Photos
 
High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
Product Parameters
 
Technical parameters: Shandong Zhongziyi Intelligent Technology Co., Ltd. presents the High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology. This state-of-the-art device exemplifies precision engineering, offering unparalleled reliability and seamless wireless data transfer. Designed to withstand challenging environments, it integrates advanced anti-vibration mechanisms, ensuring consistent and accurate performance.
Product advantages
Project CAMCT Others
Lower flow limit 0.1m/ s (linear accuracy guaranteed)
 
0.3m/ s (linear accuracy guaranteed)
 
Response time 100ms ≥3S
Strong steady flow function have Don't have
 
Product category
Medium Conductive liquid such as sewage, chemical liquid and tap water
Output 4-20Ma (load resistance 0~750Ω), pulse, frequency, RS485 protocol
Accuracy class Class 0.3, 0.5 Velocity range 0.1-15m/ s
Medium temperature -20~+160ºC Ex-proof grade Exd lI CT6 G
Protection grade IP67, Special requirements could up to IP68
 
Technical parameters
Executive standards Electromagnetic flowmeter(JJG 1033-2)
Nominal caliber (can be customized) Pipe type PTFE lining: DN15-DN2000
Pipe type rubber lining: DN65-DN2000
Pipe type PFA lining: DN40-DN600
Flow direction Positive, negative, net flow
Range down 150:1
Repeatability ±0.1%
Medium temperature Regular rubber lining: -20ºC~+60ºC
Normal temperature rubber lining: -20ºC~+90ºC
PTFE lining: -30ºC~+120ºC
High temperature PFA lining: -20ºC~+160ºC
Rated working pressure (DN15~DN25) ≤4.0MPa
(DN32~DN300)≤1.6MPa (DN350~DN800)≤1.0MPa (DN800~DN2000)≤0.6MPa
Velocity range 0.1-15m/ s
Conductivity range ≥5μ s / cm
Communication output RS485, HART protocol, GPRS output
Power supply 220VAC,Tolerance 15%or 24VDC,ripple wave≤5%
Required straight pipe segment length Upstream≥5DN, Downstream≥2DN
Connection type Flange connection: HG20592-2015
Protection grade IP67
Ex-proof Class ExdIIct6  Certificate No.:CE19.14
Ambient temperature -25°ºC~+60°ºC
Relative humidity 5%~95%
Total power consumed <7.5W
 
Measurable range
Caliber Min adjustable range(0.3m/s, per hour) Max adjustable range
(10m/s, per hour)
mm inch m³/h GPM m³/h G
15 0.5 0.19 0.84 6.36 28.0
25 1 0.53 2.35 17.7 78.0
32 1.25 0.87 3 29.0 100
40 2 1.36 600 45.2 200
50 2 2.12 9.35 70.7 310
65 2.5 3.58 15.0 119.5 502
80 3 5.43 24.0 181.0 800
100 4 8.48 37.5 282.7 1250
125 5 13.25 60.2 441.8 2008
150 6 19.1 84.0 636.1 2800
200 8 34.0 150.0 11313 5000
250 10 53.0 41.0 1767 8031
300 12 76.3 347 2544 11565
350 14 103.9 472.3 3463 15741
400 16 135.7 616.9 4523 20560
 
Selection list  
ZYDC Intelligent electromagnetic flowmeter  
M Integral  
F Split  
Lining material F PTFE  
Z Rubber lining  
A PFA  
Pipe connection C1 HG 1.0Mpa flange type  
C2 HG 1.6Mpa flange type  
C3 HG 2.5Mpa flange type  
E1S DIN PN10 clamping type  
E2S DIN PN16 clamping type  
Instrument caliber DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200  
Nominal caliber  
Electrode material L 316L  
H HC 276  
Ti Titanium  
Ta Tantalum  
P Platinum-iridium alloy  
N No  
Electrode ring S 316L  
H HC 276  
Ti Titanium  
Ta Tantalum  
P Platinum-iridium alloy  
Connection      
2 1/2" NPT Internal thread  
4 M20*1.5 Internal thread  
Power supply A2 220V AC  
D1 24V DC  
Ex-proof Explosion-proof sign  
N No ex-proof  
D Flame-proof EXD II CT6  
Communication protocol Communication protocol  
N No  
H Hart protocol  
M Modbus protocol  
P Profibus-PA  
   
Selection example: ZYDC/M/F/C2/L/DN25  
Explanation: intellgiengt flowmeter integrated PTFE lining flange connection 1.6Mpa 316L electrode 1/2NPT internal thread 220V AC power supply Modbus protocol  
 
Certifications
 
High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology

PACKING & SHIPPING

We are committed to delivering your ordered product at the earliest possible date, tailored specifically to meet your requirements. Our promise is to ensure timely, reliable, and efficient service to enhance your satisfaction and experience with Shandong Zhongziyi Intelligent Technology Co., Ltd.
High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
Installation Instructions
 

The installation of the electromagnetic flowmeter is tailored to the specific pipeline conditions at the site. For pipelines without a ball valve, it is crucial to install the flowmeter on a non-pressurized pipeline. This non-pressurized setup allows for the selection of flowmeters without a ball valve.
A 50mm diameter hole should be created in the pipeline, making it ready for welding a connecting pipe to the pipeline's opening.
In scenarios requiring continuous flow during loading/unloading or where media overflow is unacceptable, a ball valve must be integrated. This necessitates selecting an insertion-type electromagnetic flowmeter featuring a ball valve structure.
A 50mm diameter hole should be created in the pipeline, and preparations made for welding a connecting pipe to the opening in the pipeline.

Measuring range Recommend using range 0.5m/s to 10m/s continuously adjustable
 
Max using range 0.2m/s ~ 15m/s continuously adjustable
 
Output The switching quantity can be set to Pulse output (up to 1000HZ)
High/low flow alarm
Empty pipe alarm
Flow direction indication
Fault alarm
Current output Output 4-20mA
Configuration mode Field configuration with three manual keys
Field configuration through remote controller
Field configuration by hand operator
Memory EEPROM memory that does not disappear and does not require battery storage
 
 

The straight pipe sections must be 5D upstream and 3D downstream. This configuration ensures the optimal functionality of the electromagnetic flowmeter, maintaining its accuracy standards.

The operational principle of the electromagnetic flowmeter is independent of the flow characteristics.
If turbulence and vortices arise in the non-measurement area of the pipeline (e.g., near elbows, tangential throttling, or a partially open shut-off valve upstream), they will not impact measurement accuracy.

However, steady-state vortices within the measurement area may compromise stability and measurement precision.
To address this, consider measures to stabilize the flow distribution:

  1. Increase the length of straight pipe sections upstream and downstream.
  2. Utilize a flow stabilizer.
  3. Reduce the cross-section at the measurement point.
  1. Requirements for the External Environment
    1. Avoid installing the flowmeter in areas with substantial temperature fluctuations or exposure to high-temperature radiation from equipment. If installation in such areas is unavoidable, ensure proper insulation and ventilation.
    2. While it is preferable to install the flowmeter indoors, outdoor installation requires protection from rain, flooding, and direct sunlight. Moisture-proof and sun-proof measures are essential.
    3. Avoid installing the flowmeter in environments containing corrosive gases. If necessary, implement adequate ventilation measures.
    4. Ensure sufficient installation space around the flowmeter to facilitate installation, maintenance, and upkeep.
    5. The flowmeter installation site should avoid magnetic fields and sources of strong vibration. If significant pipeline vibrations exist, provide supports on both sides of the flowmeter for stabilization.

1.2. Pipeline-Type Electromagnetic Flowmeter

2.1. Requirements for Straight Sections To counteract vortices and flow field distortion, adhere to specific length requirements for the straight pipe sections upstream and downstream of the flowmeter. Measurement accuracy will suffer if these guidelines are not followed. Installation near control valves and partially open valves should be avoided, and a straightener can be installed as an additional measure.

2.2. Requirements for Process Pipes The flowmeter's installation point imposes specific requirements on the upstream and downstream process pipes to ensure measurement accuracy: a. The inner diameter of both upstream and downstream process pipes should match the sensor's inner diameter, falling within: 0.98DN ≤ D ≤ 1.05DN (DN being the sensor's inner diameter, and D being the process pipe's inner diameter). b. The process pipe and sensor must be concentric, with an axial deviation not exceeding 0.05DN.

2.3. Requirements for Bypass Pipes To ensure seamless maintenance and longevity of our High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology, it is highly recommended to install a bypass pipe. This is particularly crucial for fluids carrying heavy contaminants and scenarios where the flowmeter needs to be cleaned without interrupting the fluid flow. a. Facilitates easy maintenance of the flowmeter. b. Essential for heavily contaminated fluids. c. Allows cleaning of the flowmeter without halting fluid flow.

3. Installation Requirements for Insertion-Type Electromagnetic Flowmeters

3.1. Requirements for Straight Pipe Sections For optimal performance of our insertion-type electromagnetic flowmeters, ensure the inlet and outlet straight pipe sections adhere to the following guidelines: Inlet should be at least 10 times the nominal diameter (≥ 10×DN); Outlet should be at least 5 times the nominal diameter (≥ 5×DN).

3.2. Requirements for Grounding Points To guarantee the reliable operation and enhanced measurement accuracy of the instrument, it must be insulated from external parasitic potentials. The sensor must be properly grounded, with a grounding resistance of less than 10 ohms. (If the metal pipeline is already well-grounded, a separate grounding device is not necessary.)

3.3. Requirements for Installation Position Please refer to the accompanying diagram for precise installation positioning.


COMPANY AND FACTORY PICTURE:

High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
Our Advantages
 
High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology


Team Building

We firmly believe that the most exceptional teams are the key to success!
High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
Exhibition Pictures

We are eagerly pursuing international partnerships by participating in global exhibitions.
High Reliability Flowmeter with Wireless Transmission and Anti-Vibration Technology
FAQ
1, What kind of product do you supply?

Our product includes pressure transmitter, temperature transmitter, level transmitter, pressure gauge, temperature gauge and flow meter.

2,What is your product and technology advantages?

 Our factory was built on 1966 with almost 60 years manufacturing and R&D experience. We are also the supper close partner of Rosemount in China.  our technology closely keeps following Rosemount. Especially, our remote pressure transmitter technology and stability could be No. one in China.

3, Where is your factory location?

Our factory located in Zibo, Shandong province, China, which is top three instrument production area. And take an area of more than 18000 square meters.

4, Can we visit your factory?

You are always welcome to our factory at any time at your convenience.

5, What is the warranty of your product?

Our product warranty is 12 months from the shipping date, but we provide lifetime maintenance.

6, What are your payment terms?

Now, we can accept 50% down payment and 50% balance payable 5 days before delivery by T/T, west union, PayPal and trade assurance online payment.

7, What kind of certification do you have?

We have ISO9001, CCC, CNAS laboratory accreditation certification, Flame-proof certification and intrinsic safety certification, SIL certificate. ECM certificate, Russia EAC and PAC certificate and several invention patents.

8, How long is your delivery date?

For peak season is 4 weeks and 2 weeks for offseason, but no matter peak or off season we will try our best to meet your requirements.

9, How is your after sales services?

 Our products quality  enjoy very good quality reputation and has almost no warranty caused by product itself, but we still provide 24/7 online
services for our customer for any installation, commision, running or other problems.

10, How can I send inquiry?

 You can send inquiry through our email or cellphone as below:
 

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