Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions

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  • Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
  • Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
  • Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
  • Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
  • Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
  • Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Certifications
  • Installation Instructions
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
ZYDC
Main Application
Water, Wastewater, Diesel Fuel, Fuel Oil, Nature Gas
Size
DN15-DN500
Sensor
Tube/Flange
Application
Industrial Production
Type
Electromagnetic Flow Meter
Measuring Media
Conductivity Liquid
Measuring Principle
Electrical Principles
Measurement Object
Closed Pipeline
Certification
JIS, DIN, ANS, GB, CE, RoHS, ISO
Response Time
100ms
Output
4-20mA
Explosion Proof
Exd II CT6
IP
67,68
Velocity Range
0.1-15m/ S
Range Down
150:1
Repeatability
+-0.1%
Conductivity Range
≥5μ S / Cm
Ambient Temperature
-25°ºC~+60°ºC
Relative Humidity
-25°ºC~+60°ºC
Transport Package
Carton
Specification
30CM*20CM*50CM
Trademark
CAMCT
Origin
China
Production Capacity
5000 Sets/Year

Packaging & Delivery

Package Size
30.00cm * 30.00cm * 40.00cm
Package Gross Weight
5.000kg

Product Description

Product Description
 
Production Overview

Electromagnetic Flow Meter Product Overview.
Our ZYDC Electromagnetic Flow Meter epitomizes precision and reliability. Comprising a sensor and a converter, it leverages Faraday's law of electromagnetic induction to measure conductive fluids with exceptional accuracy. Our relentless pursuit of excellence has elevated this flow meter to a leading national position, excelling in excitation, lining, and intelligent technologies. The ZYDC flow meter adheres to stringent standards including JB/T9248-2015 and JJG 1033-2007, ensuring top-tier performance and compliance.

Features:

- Unmatched stability, superior repeatability, and pinpoint accuracy reaching up to 0.2%.
- Designed without flow obstruction components, ensuring zero pressure loss and resistance to clogging.
- Excellent adaptability, handling highly corrosive and abrasive media with ease.
- Facilitates operation through mobile Bluetooth and infrared remote control without removing the cover.
- Incorporates stainless steel mesh technology, making it ideal for negative pressure applications.
- Supports advanced GPRS and Bluetooth wireless transmission; seamlessly integrates with MODBUS, HART, and other communication protocols.
- Powered by a 16-bit embedded microprocessor, delivering rapid computation, high precision, and programmable low-frequency square wave excitation for stable, low-power flow measurement.
- Employs SMD components and surface mount technology (SMT), ensuring high circuit reliability. - Allows for online adjustment of measurement ranges, catering to specific user requirements and optimizing data acquisition.
- Ensures measurement results remain unaffected by fluid pressure, temperature, density, viscosity, and other physical variables.
- Features versatile digital communication outputs including RS485, RS232, HART, Modbus, and optional Profibus-DP.
- Equipped with self-checking, self-diagnosis, and alarm functionalities for enhanced operational safety.
- Three internal accumulators display forward, reverse, and differential cumulative amounts separately. An internal clock can record up to 16 instances of power outages (optional).
- The ultra-low EMI switch power supply is designed to handle wide power supply voltage variations and offers robust EMI resistance.
Detailed Photos
 
Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
Product Parameters
 
Technical Parameters: Explore the High-Performance Metrics
Product advantages
Project CAMCT Others
Lower flow limit 0.1m/ s (linear accuracy guaranteed)
 
0.3m/ s (linear accuracy guaranteed)
 
Response time 100ms ≥3S
Strong steady flow function have Don't have
 
Product category
Medium Conductive liquid such as sewage, chemical liquid and tap water
Output 4-20Ma (load resistance 0~750Ω), pulse, frequency, RS485 protocol
Accuracy class Class 0.3, 0.5 Velocity range 0.1-15m/ s
Medium temperature -20~+160ºC Ex-proof grade Exd lI CT6 G
Protection grade IP67, Special requirements could up to IP68
 
Technical parameters
Executive standards Electromagnetic flowmeter(JJG 1033-2)
Nominal caliber (can be customized) Pipe type PTFE lining: DN15-DN2000
Pipe type rubber lining: DN65-DN2000
Pipe type PFA lining: DN40-DN600
Flow direction Positive, negative, net flow
Range down 150:1
Repeatability ±0.1%
Medium temperature Regular rubber lining: -20ºC~+60ºC
Normal temperature rubber lining: -20ºC~+90ºC
PTFE lining: -30ºC~+120ºC
High temperature PFA lining: -20ºC~+160ºC
Rated working pressure (DN15~DN25) ≤4.0MPa
(DN32~DN300)≤1.6MPa (DN350~DN800)≤1.0MPa (DN800~DN2000)≤0.6MPa
Velocity range 0.1-15m/ s
Conductivity range ≥5μ s / cm
Communication output RS485, HART protocol, GPRS output
Power supply 220VAC,Tolerance 15%or 24VDC,ripple wave≤5%
Required straight pipe segment length Upstream≥5DN, Downstream≥2DN
Connection type Flange connection: HG20592-2015
Protection grade IP67
Ex-proof Class ExdIIct6  Certificate No.:CE19.14
Ambient temperature -25°ºC~+60°ºC
Relative humidity 5%~95%
Total power consumed <7.5W
 
Measurable range
Caliber Min adjustable range(0.3m/s, per hour) Max adjustable range
(10m/s, per hour)
mm inch m³/h GPM m³/h G
15 0.5 0.19 0.84 6.36 28.0
25 1 0.53 2.35 17.7 78.0
32 1.25 0.87 3 29.0 100
40 2 1.36 600 45.2 200
50 2 2.12 9.35 70.7 310
65 2.5 3.58 15.0 119.5 502
80 3 5.43 24.0 181.0 800
100 4 8.48 37.5 282.7 1250
125 5 13.25 60.2 441.8 2008
150 6 19.1 84.0 636.1 2800
200 8 34.0 150.0 11313 5000
250 10 53.0 41.0 1767 8031
300 12 76.3 347 2544 11565
350 14 103.9 472.3 3463 15741
400 16 135.7 616.9 4523 20560
 
Selection list  
ZYDC Intelligent electromagnetic flowmeter  
M Integral  
F Split  
Lining material F PTFE  
Z Rubber lining  
A PFA  
Pipe connection C1 HG 1.0Mpa flange type  
C2 HG 1.6Mpa flange type  
C3 HG 2.5Mpa flange type  
E1S DIN PN10 clamping type  
E2S DIN PN16 clamping type  
Instrument caliber DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200  
Nominal caliber  
Electrode material L 316L  
H HC 276  
Ti Titanium  
Ta Tantalum  
P Platinum-iridium alloy  
N No  
Electrode ring S 316L  
H HC 276  
Ti Titanium  
Ta Tantalum  
P Platinum-iridium alloy  
Connection      
2 1/2" NPT Internal thread  
4 M20*1.5 Internal thread  
Power supply A2 220V AC  
D1 24V DC  
Ex-proof Explosion-proof sign  
N No ex-proof  
D Flame-proof EXD II CT6  
Communication protocol Communication protocol  
N No  
H Hart protocol  
M Modbus protocol  
P Profibus-PA  
   
Selection example: ZYDC/M/F/C2/L/DN25  
Explanation: intellgiengt flowmeter integrated PTFE lining flange connection 1.6Mpa 316L electrode 1/2NPT internal thread 220V AC power supply Modbus protocol  
 
Certifications
 
Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions

PACKING & SHIPPING

We are dedicated to providing swift, efficient delivery of your ordered products, ensuring they arrive as promptly as your needs dictate, all while maintaining impeccable service standards.
Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
Installation Instructions
 

The installation of the electromagnetic flowmeter is tailored to the specific site pipeline conditions. Flowmeters without a ball valve should be installed on non-pressurized pipelines. This allows for the selection of flowmeters without the necessity of a ball valve, ensuring a smoother installation process.
A hole with a diameter of 50 mm should be created in the pipeline, followed by welding a connecting pipe to this opening. This step is crucial for a secure and accurate installation.
For scenarios requiring continuous flow during loading/unloading or where media overflow must be prevented, a ball valve is essential. In such cases, an insertion-type electromagnetic flowmeter with a ball valve structure should be employed.
A hole with a diameter of 50 mm should be drilled into the pipeline, and a connecting pipe should be welded to this opening to prepare for the flowmeter installation.

Measuring range Recommend using range 0.5m/s to 10m/s continuously adjustable
 
Max using range 0.2m/s ~ 15m/s continuously adjustable
 
Output The switching quantity can be set to Pulse output (up to 1000HZ)
High/low flow alarm
Empty pipe alarm
Flow direction indication
Fault alarm
Current output Output 4-20mA
Configuration mode Field configuration with three manual keys
Field configuration through remote controller
Field configuration by hand operator
Memory EEPROM memory that does not disappear and does not require battery storage
 
 

To ensure the proper functioning and accuracy of the electromagnetic flowmeter, the straight pipe sections should be 5D upstream and 3D downstream. This alignment meets the necessary accuracy requirements.

The measurement principle of the electromagnetic flowmeter is independent of the flow's characteristics, ensuring reliable readings under various conditions.
Turbulence and vortices in non-measurement areas (like elbows, tangential throttles, or partially open shut-off valves upstream) do not affect the measurement, ensuring dependable results.

However, steady-state vortices within the measurement area can impact measurement stability and accuracy. This must be avoided for precise readings.
To stabilize the flow distribution when steady-state vortices are present, several measures can be adopted:

  1. 1. Increase the length of the straight pipe sections upstream and downstream.
  2. 2. Use a flow stabilizer to smooth out the flow.
  3. 3. Reduce the cross-section of the measurement point to balance flow.
  1. Requirements for the External Environment
    1. The flowmeter should be installed away from areas with significant temperature fluctuations or high-temperature radiation. If necessary, insulation and proper ventilation measures must be implemented.
    2. It's best to install the flowmeter indoors. If outdoor installation is unavoidable, ensure it is protected from rain, flooding, and direct sunlight. Implement moisture-proof and sun-proof measures.
    3. Avoid installing the flowmeter in environments containing corrosive gases. If this is necessary, adequate ventilation measures must be in place.
    4. Ensure there is ample space around the flowmeter for easy installation, maintenance, and upkeep. This will facilitate long-term operational efficiency.
    5. Avoid placing the flowmeter near magnetic fields or strong vibration sources. If the pipeline experiences significant vibration, support the pipeline on both sides of the flowmeter for stabilization.

1.2. Pipeline-type Electromagnetic Flowmeter

2.1. Requirements for Straight Sections To reduce vortices and flow field distortion, specific lengths for the straight pipe sections upstream and downstream of the flowmeter are necessary. Without this, measurement accuracy will be compromised. Consider using a flow straightener and avoid installing close to control or partially open valves.

2.2. Requirements for Process Pipes The flowmeter has precise requirements for upstream and downstream process pipes at the installation site. The inner diameter of these pipes should match the sensor's diameter: 0.98DN ≤ D ≤ 1.05DN (where DN is the sensor's inner diameter). Additionally, the process pipe and sensor must be concentric, with an axial deviation not exceeding 0.05DN, ensuring measurement precision.

2.3. Requirements for Bypass Pipes To ensure the utmost convenience in maintaining your flowmeter, the installation of a bypass pipe is highly recommended. This is particularly crucial for handling heavily contaminated fluids and scenarios where the flowmeter needs to be cleaned without interrupting the fluid flow. a. Simplifies the maintenance process of the flowmeter. b. Essential for handling heavily contaminated fluids. c. Allows uninterrupted fluid flow during cleaning procedures.

3. Installation Requirements for Insertion-Type Electromagnetic Flowmeters

3.1. Requirements for Straight Pipe Sections Inlet and outlet straight pipe sections: To optimize performance, the inlet section should be at least 10 times the diameter of the pipe (≥ 10×DN), while the outlet section should be no less than 5 times the diameter of the pipe (≥ 5×DN).

3.2. Requirements for Grounding Points To guarantee the reliable operation of your flowmeter and enhance measurement accuracy, it must be shielded from external parasitic potentials. Ensure the sensor is properly grounded, maintaining a grounding resistance of less than 10 ohms. (Note: If the metal pipeline is already well-grounded, a dedicated grounding device is unnecessary.)

3.3. Requirements for Installation Position Refer to the accompanying diagram for precise installation positioning.


COMPANY AND FACTORY PICTURE:

Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
Our Advantages
 
Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions


Team Building

We firmly believe that a well-coordinated and highly skilled team is the cornerstone of success!
Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
Exhibition Pictures

We are enthusiastically pursuing international partnerships by participating in prestigious global exhibitions.
Good Repeatability Flowmeter for High Reliability and Easy Mounting Solutions
FAQ
1, What kind of product do you supply?

Our product includes pressure transmitter, temperature transmitter, level transmitter, pressure gauge, temperature gauge and flow meter.

2,What is your product and technology advantages?

 Our factory was built on 1966 with almost 60 years manufacturing and R&D experience. We are also the supper close partner of Rosemount in China.  our technology closely keeps following Rosemount. Especially, our remote pressure transmitter technology and stability could be No. one in China.

3, Where is your factory location?

Our factory located in Zibo, Shandong province, China, which is top three instrument production area. And take an area of more than 18000 square meters.

4, Can we visit your factory?

You are always welcome to our factory at any time at your convenience.

5, What is the warranty of your product?

Our product warranty is 12 months from the shipping date, but we provide lifetime maintenance.

6, What are your payment terms?

Now, we can accept 50% down payment and 50% balance payable 5 days before delivery by T/T, west union, PayPal and trade assurance online payment.

7, What kind of certification do you have?

We have ISO9001, CCC, CNAS laboratory accreditation certification, Flame-proof certification and intrinsic safety certification, SIL certificate. ECM certificate, Russia EAC and PAC certificate and several invention patents.

8, How long is your delivery date?

For peak season is 4 weeks and 2 weeks for offseason, but no matter peak or off season we will try our best to meet your requirements.

9, How is your after sales services?

 Our products quality  enjoy very good quality reputation and has almost no warranty caused by product itself, but we still provide 24/7 online
services for our customer for any installation, commision, running or other problems.

10, How can I send inquiry?

 You can send inquiry through our email or cellphone as below:
 

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