Easy Install High Accuracy Vortex Flowmeter for Steam Measurement

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  • Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
  • Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
  • Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
  • Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
  • Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
  • Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Certifications
  • Installation Instructions
  • Company Profile
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
ZZYS30
Main Application
Water, Wastewater, Diesel Fuel, Fuel Oil, Nature Gas, Corrosive Liquid/Gas, Gas, Steam, Liquid
Size
DN15-DN300
Sensor
Tube/Flange
Application
Industrial Production
Type
Vortex Flow Meter
Measuring Media
Gas, Steam, Liquid
Measuring Principle
Electrical Principles
Measurement Object
Closed Pipeline
Certification
JIS, DIN, ANS, GB, CE, RoHS, ISO
Repeatability
0.3%
Medium Temperature
-40-240
Ambient Temperature
-40-85
Medium Pressure
≤100 Bar, More Pressure Need Be Customized
Material
Sensor: 316L, Hc276
Output
Two Wire 4~20mA
Ex-Proof Class
Exd II CT6 CE19.1438 Ex ( Ia ) II CT6
Housing Protection Class
IP67
Mounting Type
Integral Mounting, Split Mounting
Transport Package
Carton
Specification
20CM*10CM*30CM
Trademark
CAMCT
Origin
China
Production Capacity
50, 000.00 Sets/Year

Product Description

Product Description

Product Overview

The ZZYS30 vortex flowmeter is a type of velocity flow instrument with a wide range of applications.
It is suitable for measuring, monitoring, and controlling the flow of liquids, steam, and most gases.
It features a new structure that is resistant to mechanical vibrations, impacts, and contamination.
With no moving parts, no wear and tear, no need for mechanical maintenance, low pressure loss, stable performance, and high accuracy.
It is easy to install, and the sensor and signal converter can be matched as needed.


Product features:

Wide application range, suitable for measuring the flow of steam, gas, and liquid.
Excellent vibration performance, zero drift at zero point, effectively eliminating the influence of external vibrations.
ZZY30 offers temperature and pressure integrated product options, saving installation costs for users.
(0-5) kHz frequency output, (4-20) mA output, or HART communication/Modbus protocol communication.
Supports parameter setting via Bluetooth communication. Wear-resistant, dirt-resistant, no need for mechanical maintenance, long service life, explosion-proof for safety.

Detailed Photos

Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
Product Parameters

Technical Index

Measurement Medium: Gas, liquid, steam
Connection Method: Flange clamp type, flange type, insertion type
Caliber Specifications:
Flange Clamping Type: 25, 32, 50, 80, 100.
Flange Connection Type Caliber Selection: 100, 150, 200
Flow Measurement Range: Normal measurement flow velocity range with Reynolds number 1.5×104~4×106; Gas: 5~50m/s; Liquid: 0.5~7m/s.
Normal Measurement Flow Range: Liquid,
Gas Flow Measurement Range: See Table 2.
Steam Flow Range: See Table 3.
Measurement Accuracy: Class 1.0, Class 1.5
Measured Medium Temperature:
Room Temperature: -25ºC~100ºC, High Temperature: -25ºC~150ºC, -25ºC~250ºC Output Signal: Pulse voltage output signal, High level 8~10V, Low level 0.7~1.3V, Pulse duty cycle is about 50%, Transmission distance is 100m
Pulse Current Remote Transmission Signal: 4-20 mA, Transmission Distance: 1000m Instrument Use Environment: Temperature: -25ºC~+55ºC, Humidity: 5~90% RH50ºC, Material: Stainless steel, aluminum alloy
Power Supply: DC24V or Lithium Battery 3.6V
Explosion-Proof Grade: Intrinsically safe iaIIbT3-T6, Protection Level: IP65.

Technical parameters
Medium Steam, Gas, Liquid
Measuring range See flow1-3
Caliber DN15, DN25, DN40, DN50, DN80, DN100, DN200, DN250, DN300
Medium pressure 100 bar, more pressure need be customized
Medium temperature -40°C~+240°C
Ambient temperature Ordinary type: -40°C~+85°C
Ex-proof type: -40°C~+60°C
Accuracy Liquid, Re20000 is ±1.0%, gas and steam, ±1.5%
Repeatability ±0.3%
Material Measuring pipe:304,316L, HC276
Sensor: 316L, HC276
Converter shell: casting aluminum
Instrument caliber Flange connection: DN15-DN300
Clamping connection: DN15-DN100
Flange standard DIN, ANSI, HG20592 (Can be customized)
Pressure loss
Gasandliquid

saturated steam
ΔP=Cqv²Px          ΔP: pressure loss(pa)
                        qv: volume flow
                        qm: mass flow
ΔP=Cqm²Px                    PX: density
                        C: constent
Display Two-line LCD display, four button operation
Instantaneous flow, accumulated flow, vortex frequency, medium temperature, pressure(selectable), circular or non-circular display
Power supply Ordinary type: (14~36) VDC
Ex-proof type: (14~30) VDC
Battery power supply
Loading No-ex-proof: RB=(UB-14DVC)/22MA1200Ω
Ex-proof: RB=(UB-14DVC)/22MA≤600Ω
Output Two wire 4~20mA
Ex-proof class Exd II CT6 CE19.1438 Ex ( ia ) II CT6
Cable interface 1/2''NPT( Internal thread, recommended), M201.5 (Internal thread)
Housing protection class IP67
Connection type Flange (DN15-DN300), Clamping (DN15-DN100)
Mounting type Integral mounting, split mounting (special shielded cable connect the pipe and indicator)

Measuring Range:
Gas
Air: t=20°C    p=1.013bar abs =1.7210-4 mpa.s  Q: flow (sheet 1)
Nominal diameter Internal diameter Qmin(m3/h) Qmax(m3/h)
DN15 16 6.79 32.56
DN25 24 10.20 113.94
DN40 38 25.3 326.63
DN50 50 43.89 565.49
DN80 74 96.14 1238.64
DN100 97 165.14 2128.27
DN150 146 374.23 4821.57
DN200 193 702.95 9056.8
DN250 253 1123.7 14478
DN300 305 1632.1 21028

Liquid
Water: t=20°C        p=1.013bar abs       10cp                 Q: flow
Nominal diameter Internal diameter Qmin(m3/h) Qmax(m3/h)
DN15 16 0.45 5
DN25 24 0.81 11.40
DN40 38 2.04 28.57
DN50 50 3.53 49.47
DN80 74 7.74 108.37
DN100 97 13.30 186.21
DN150 146 30.13 421.86
DN200 193 52.66 792.42
DN250 253 90.5 1266.8
DN300 305 113.41 1839.8

Saturated steam

Nominal
Diameter

Inner
Diameter
Mass flow Qm (kg/h) under different pressure and density
P=1bar G P=3.5bar G P=5.2bar G P=7 bar G
ρ=1.13kg/m3 ρ=2.43kg/m3 ρ=3.28kg/m3 ρ=4.17kg/m3
t=120.6°C t=148.2°C t=160.4°C t=170.6°C
min max min max min max min max
DN15 16 5.87 36.97 7.68 79 8.93 106.68 10.06 135.69
DN25 24 11.82 129.39 17.26 276.4 20.09 373.53 22.66 474.82
DN40 38 29.64 370.71 43.33 792.33 50.63 1070.2 56.8 1361.2
DN50 50 51.31 641.82 75.02 1371.8 87.19 1852.8 98.33 2356.6
DN80 74 112.41 1405.8 164.33 3004.7 191 4058.4 215.39 5161.8
DN100 97 193.14 2415.5 282.36 5162.7 328.16 6973.3 370.09 8869.2
DN150 146 437.56 5472.4 639.69 11696 743.45 15798 838.44 20093
DN200 193 821.91 10279 1201.6 21970 1396.5 29675 1574.9 37743
DN250 253 1313.9 16433 1920.9 35122 2232.5 47439 2517.7 60337
DN300 305 1908.3 23866 2789.8 51010 3242.4 68899 3656.6 87630


Nominal
Diameter

Inner
Diameter
Mass flow Qm (kg/h) under different pressure and density
P=10.5 bar G P=14 bar G P=17.5 bar G P=20 bar G
ρ=5.89kg/m3 ρ=7.6kg/m3 ρ=9.32kg/m3 ρ=10.54kg/m3
t=186.2°C t=198.5°C t=208.5°C t=215.6°C
min max min max min max min max
DN15 16 12.78 191.71 16.51 247.55 20.23 303.36 22.89 343.32
DN25 24 26.93 670.88 30.6 857.88 33.87 955.48 36.04 1201.41
DN40 38 67.51 1878.2 76.72 2150.7 84.93 2395.3 90.35 2557.7
DN50 50 116.89 3251.7 132.82 3723.4 147.03 4147 156.42 4428.1
DN80 74 256.03 7122.4 290.93 8155.8 322.06 9083.7 342.62 9699.3
DN100 97 439.91 12238 499.9 14013 553.38 15608 588.69 16666
DN150 146 996.62 27725 1132.5 31747 1253.7 35359 1333.7 37756
DN200 193 1872.1 52079 2127.3 59634 2354.9 66419 2505.2 70921
DN250 253 2992.7 83254 3400.71 95333 3764.6 106180 4004.9 113380
DN300 305 4346.5 120920 4939.1 138460 5467.5 154210 5816.5 164660

Selection list
model Explanation
ZZY30              
Connection F             Flange connection
W Flange clamping
Temperature
Resistance Class
T1 Match with 250°c probe
T2 Match with 350°c probe







Nominal diameter
015 DN15
020 DN20
025 DN25
032 DN32
040 DN40
050 DN50
065 DN65
080 DN80
100 DN100
125 DN125
150 DN150
200 DN200
250 DN250
300 DN300

Structure
Z Integrated T and P compensation
F Regular model
S Split
Material R1 304
RL 316L



Instrument model
N 24V power supply Output 3 wire pulse
V1 24V power, on-site display, 4-20mA, RS485, Impulse output
V1

B
24V +battery power supply, on-site display, 4-20 mA, RS485, pulse output
Pressure Class N Normal
H High pressure

Certifications

Easy Install High Accuracy Vortex Flowmeter for Steam Measurement

PACKING & SHIPPING

We will deliver your ordered product at the earliest date as you require.
Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
Installation Instructions

Prerequisites for Installation

Optimal Piping Conditions
To achieve precise measurements, the vortex flowmeter requires a specific straight pipe section both before and after installation. The common scenarios are detailed as follows (with D representing the pipe diameter):

Piping condition upstream Downstream
Concentric shrinkage
pipe full open gate valve
15D 5D
∠90° square elbow 20D 5D
Same plane 2∠90°elbow 25D 5D
Semi-open gate valve regulating valve 50D 5D
Different plane 2∠90°elbow 40D 5D
With rectifier tube bundle 12D 5D

1.
Position the sensor on a horizontal, vertical, or inclined pipe (ensuring liquid flows from bottom to top), maintaining the same diameter as the sensor. Ensure a certain length of straight pipe upstream (15-20D) and downstream (5-10D) to meet the accuracy requirements.
2.
The pipe adjacent to the sensor must be completely filled with the liquid to be measured.
3.
Avoid installing the sensor on pipes exposed to strong mechanical vibrations to maintain measurement accuracy.
4.
Ensure the inner diameter of the straight pipe section closely matches the sensor diameter. If mismatched, use a pipe with a diameter not exceeding 3% error or 5mm difference. Avoid areas with strong electromagnetic interference, limited space, or where maintenance is inconvenient..
5.
Horizontal pipeline installation is standard for flow sensors. For gas measurements containing small liquid amounts, place the sensor at a higher pipeline point. Conversely, for liquid containing small gas amounts, position the sensor at a lower point.
6.
For vertical pipelines, install the sensor without flow direction constraints when measuring gas. If the gas contains some liquid, ensure the flow is from bottom to top. For liquid measurements, always have the flow from bottom to top to prevent additional probe weight.
7.
Side-mount sensors on horizontal pipelines are suitable for all fluids, particularly superheated steam, saturated steam, and low-temperature liquids. Side mounting is preferable when conditions allow, as it reduces temperature impact on the amplifier.
8.
Inverted sensor installation on horizontal pipelines is generally discouraged. It's unsuitable for general gases or superheated steam but applicable for saturated steam, high-temperature liquids, or pipelines requiring frequent cleaning.
9.
For pipelines with insulation layers, particularly measuring high-temperature steam, ensure the insulation does not exceed one-third of the bracket height.
10.
Selecting Pressure and Temperature Measurement Points: Position the pressure measurement point 3-5D downstream of the sensor and the temperature measurement point 6-8D downstream to ensure accurate readings as per measurement requirements.

Company Profile

Shandong Zhongziyi Intelligent Technology Co., Ltd.
Located in the prestigious Zibo Science and Technology Industrial Park,
our company spans an impressive area of over 18,000 square meters.
We boast a state-of-the-art manufacturing facility,
committed to
the research and development,
manufacture,
sales, and service of precision pressure and temperature instruments.
As a standing director unit of the National Pressure Gauge Industry Association, we have earned the ISO9001 quality management system certification, and are recognized as a high-tech enterprise in Shandong Province.
We are the close, strategic partners of Rosemount in China, consistently aligning our technology advancements with Rosemount's superior standards.
Our factory has been deeply engaged in instrument R&D and production for nearly 60 years,
amassing significant technological expertise and exceptional customer service experience.
Our products are widely utilized in industries such as petroleum, chemical, papermaking,
metallurgy,
medicine,
food,
power, and machinery. Our sales network spans the entire country and reaches abroad, earning the deep trust and favorable comments of a vast user base.
The company's core philosophy is 'quality first, customer first.'
We warmly welcome customers to visit our factory and discuss potential cooperation.

COMPANY AND FACTORY PICTURE:

Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
Our Advantages

Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
Features:
  1. The structure is ingeniously simple yet incredibly robust, with no moving parts, offering unparalleled reliability and exceptional long-term performance.Our operation is renowned for its high dependability.
  1. Installation is a breeze, and maintenance is exceedingly convenient.
  1. The detection sensor remains isolated from the measured medium, guaranteeing stable performance and an extended lifespan.
  1. The output is a pulse signal directly proportional to the flow rate, ensuring no zero drift and remarkable accuracy.
  1. It boasts a wide measurement range, capable of measuring flows with a range down to an impressive 1:50, delivering exceptional performance.
  1. With low pressure loss, minimal operating costs, and significant energy-saving benefits, our flowmeter stands out. Within a specified range of Reynolds numbers, the output signal frequency remains unaffected by changes in the fluid's physical properties and composition. The meter coefficient is purely related to the shape and size of the vortex shedding body, eliminating the need for compensation when measuring fluid volume flow. Generally, recalibration of the meter coefficient is unnecessary even after component replacement.


Team Building

We believe the best team always wins!

Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
Exhibition Pictures

We are actively pursuing international cooperation through global exhibitions.

Easy Install High Accuracy Vortex Flowmeter for Steam Measurement
FAQ

1. What kind of products do you supply?

Our
products
include
pressure transmitters, temperature transmitters, level transmitters, pressure gauges, temperature gauges, and flow
meters.

2. What are your product and technological advantages?

Our factory, established in 1966, boasts almost 60 years of manufacturing and R&D experience. We are also a premier partner of Rosemount in
China.
Our technology closely
follows Rosemount. Notably, our remote pressure transmitter technology and stability are unmatched in China.

3. Where is your factory located?

Our
factory is located in Zibo, Shandong province, China, one of the top
three
instrument production areas.
It
spans over 18,000 square meters.

4. Can we visit your factory?

You
are always welcome to visit our factory at any time convenient for you.

5. What is the warranty of your product?

Our
product warranty is 12 months from the shipping date, and we provide
lifetime
maintenance.

6. What are your payment terms?

Currently,
we accept a 50% down payment and the remaining 50% payable 5 days before delivery by T/T, Western Union,
PayPal,
and Trade Assurance online payments.

7. What kind of certifications do you have?

We
have ISO9001, CCC, CNAS laboratory accreditation, Flame-proof certification, Intrinsic Safety certification, SIL certificate, ECM certificate, Russia EAC and PAC certificates,
as
well as
several
invention patents.

8. How long is your delivery time?

For
peak seasons, delivery time is 4 weeks, and for off-seasons, it is 2 weeks. Regardless of the season, we strive to meet your requirements.

9. How are your after-sales services?

Our products have an excellent reputation for quality, with almost no warranty issues caused by the product itself. Nonetheless, we offer 24/7 online
support for any installation, commissioning, operational, or other issues.

10. How can I send an inquiry?

You
can send your inquiry through our email or cellphone contact details provided below:

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