High Accuracy Flowmeter with Quick Response and Explosion Proof Features

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  • High Accuracy Flowmeter with Quick Response and Explosion Proof Features
  • High Accuracy Flowmeter with Quick Response and Explosion Proof Features
  • High Accuracy Flowmeter with Quick Response and Explosion Proof Features
  • High Accuracy Flowmeter with Quick Response and Explosion Proof Features
  • High Accuracy Flowmeter with Quick Response and Explosion Proof Features
  • High Accuracy Flowmeter with Quick Response and Explosion Proof Features
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Certifications
  • Installation Instructions
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
ZYDC
Main Application
Water, Wastewater, Diesel Fuel, Fuel Oil, Nature Gas
Size
DN15-DN500
Sensor
Tube/Flange
Application
Industrial Production
Type
Electromagnetic Flow Meter
Measuring Media
Conductivity Liquid
Measuring Principle
Electrical Principles
Measurement Object
Closed Pipeline
Certification
JIS, DIN, ANS, GB, CE, RoHS, ISO
Response Time
100ms
Output
4-20mA
Explosion Proof
Exd II CT6
IP
67,68
Velocity Range
0.1-15m/ S
Range Down
150:1
Repeatability
+-0.1%
Conductivity Range
≥5μ S / Cm
Ambient Temperature
-25°ºC~+60°ºC
Relative Humidity
-25°ºC~+60°ºC
Transport Package
Carton
Specification
30CM*20CM*50CM
Trademark
CAMCT
Origin
China
Production Capacity
5000 Sets/Year

Packaging & Delivery

Package Size
30.00cm * 30.00cm * 40.00cm
Package Gross Weight
5.000kg

Product Description

Product Description
 
Production Overview

Electromagnetic Flow Meter Product Overview.
The ZYDC electromagnetic flow meter, crafted by Shandong Zhongziyi Intelligent Technology Co., Ltd., consists of two pivotal components: a sensor and a converter. Utilizing Faraday's electromagnetic induction law, this sophisticated device measures conductive fluids with exceptional precision and reliability. Over years of innovation, the ZYDC electromagnetic flow meter has reached the forefront of technology in terms of excitation, lining, and intelligent systems, adhering to stringent standards like JB/T9248-2015 and JJG 1033-2007.

Features:

- Exhibits stable performance, exceptional repeatability, and high accuracy up to 0.2%.
- Designed with no flow obstruction components, ensuring no pressure loss and resistance to clogging.
- Remarkably adaptable to both highly corrosive and abrasive media.
- Facilitates effortless operation through mobile Bluetooth and infrared remote control without needing to open the cover.
- Incorporates advanced stainless steel mesh technology, making it suitable for use under negative pressure conditions.
- Supports cutting-edge GPRS and Bluetooth wireless transmission and is compatible with communication protocols like MODBUS and HART.
- Features a robust 16-bit embedded microprocessor for rapid computation, high precision, and programmable low-frequency square wave excitation, optimizing flow measurement stability with minimal power consumption.
- Employs high-reliability SMD components and surface mount technology (SMT). - Allows for real-time online modification of measurement ranges to better align with user data acquisition needs.
- Measurement outcomes are unaffected by fluid pressure, temperature, density, viscosity, and other physical parameters.
- Offers digital communication signal outputs including RS485, RS232, HART, Modbus, and Profibus-DP (optional).
- Equipped with self-check, self-diagnosis, and alarm functionalities.
- Contains three internal accumulators for displaying forward, reverse, and differential cumulative amounts separately and includes an internal clock to log up to 16 power outage events (optional).
- Features an ultra-low EMI switch power supply that accommodates extensive power supply voltage variations and boasts excellent EMI resistance.
Detailed Photos
 
High Accuracy Flowmeter with Quick Response and Explosion Proof Features
High Accuracy Flowmeter with Quick Response and Explosion Proof Features
High Accuracy Flowmeter with Quick Response and Explosion Proof Features
High Accuracy Flowmeter with Quick Response and Explosion Proof Features
High Accuracy Flowmeter with Quick Response and Explosion Proof Features
High Accuracy Flowmeter with Quick Response and Explosion Proof Features
High Accuracy Flowmeter with Quick Response and Explosion Proof Features
High Accuracy Flowmeter with Quick Response and Explosion Proof Features
High Accuracy Flowmeter with Quick Response and Explosion Proof Features
High Accuracy Flowmeter with Quick Response and Explosion Proof Features
High Accuracy Flowmeter with Quick Response and Explosion Proof Features
High Accuracy Flowmeter with Quick Response and Explosion Proof Features
Product Parameters
 
Technical Parameters: Discover the pinnacle of precision with our High Accuracy Flowmeter, designed to deliver swift responses and robust explosion-proof features. Experience unparalleled reliability and efficiency with every measurement.
Product advantages
Project CAMCT Others
Lower flow limit 0.1m/ s (linear accuracy guaranteed)
 
0.3m/ s (linear accuracy guaranteed)
 
Response time 100ms ≥3S
Strong steady flow function have Don't have
 
Product category
Medium Conductive liquid such as sewage, chemical liquid and tap water
Output 4-20Ma (load resistance 0~750Ω), pulse, frequency, RS485 protocol
Accuracy class Class 0.3, 0.5 Velocity range 0.1-15m/ s
Medium temperature -20~+160ºC Ex-proof grade Exd lI CT6 G
Protection grade IP67, Special requirements could up to IP68
 
Technical parameters
Executive standards Electromagnetic flowmeter(JJG 1033-2)
Nominal caliber (can be customized) Pipe type PTFE lining: DN15-DN2000
Pipe type rubber lining: DN65-DN2000
Pipe type PFA lining: DN40-DN600
Flow direction Positive, negative, net flow
Range down 150:1
Repeatability ±0.1%
Medium temperature Regular rubber lining: -20ºC~+60ºC
Normal temperature rubber lining: -20ºC~+90ºC
PTFE lining: -30ºC~+120ºC
High temperature PFA lining: -20ºC~+160ºC
Rated working pressure (DN15~DN25) ≤4.0MPa
(DN32~DN300)≤1.6MPa (DN350~DN800)≤1.0MPa (DN800~DN2000)≤0.6MPa
Velocity range 0.1-15m/ s
Conductivity range ≥5μ s / cm
Communication output RS485, HART protocol, GPRS output
Power supply 220VAC,Tolerance 15%or 24VDC,ripple wave≤5%
Required straight pipe segment length Upstream≥5DN, Downstream≥2DN
Connection type Flange connection: HG20592-2015
Protection grade IP67
Ex-proof Class ExdIIct6  Certificate No.:CE19.14
Ambient temperature -25°ºC~+60°ºC
Relative humidity 5%~95%
Total power consumed <7.5W
 
Measurable range
Caliber Min adjustable range(0.3m/s, per hour) Max adjustable range
(10m/s, per hour)
mm inch m³/h GPM m³/h G
15 0.5 0.19 0.84 6.36 28.0
25 1 0.53 2.35 17.7 78.0
32 1.25 0.87 3 29.0 100
40 2 1.36 600 45.2 200
50 2 2.12 9.35 70.7 310
65 2.5 3.58 15.0 119.5 502
80 3 5.43 24.0 181.0 800
100 4 8.48 37.5 282.7 1250
125 5 13.25 60.2 441.8 2008
150 6 19.1 84.0 636.1 2800
200 8 34.0 150.0 11313 5000
250 10 53.0 41.0 1767 8031
300 12 76.3 347 2544 11565
350 14 103.9 472.3 3463 15741
400 16 135.7 616.9 4523 20560
 
Selection list  
ZYDC Intelligent electromagnetic flowmeter  
M Integral  
F Split  
Lining material F PTFE  
Z Rubber lining  
A PFA  
Pipe connection C1 HG 1.0Mpa flange type  
C2 HG 1.6Mpa flange type  
C3 HG 2.5Mpa flange type  
E1S DIN PN10 clamping type  
E2S DIN PN16 clamping type  
Instrument caliber DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200  
Nominal caliber  
Electrode material L 316L  
H HC 276  
Ti Titanium  
Ta Tantalum  
P Platinum-iridium alloy  
N No  
Electrode ring S 316L  
H HC 276  
Ti Titanium  
Ta Tantalum  
P Platinum-iridium alloy  
Connection      
2 1/2" NPT Internal thread  
4 M20*1.5 Internal thread  
Power supply A2 220V AC  
D1 24V DC  
Ex-proof Explosion-proof sign  
N No ex-proof  
D Flame-proof EXD II CT6  
Communication protocol Communication protocol  
N No  
H Hart protocol  
M Modbus protocol  
P Profibus-PA  
   
Selection example: ZYDC/M/F/C2/L/DN25  
Explanation: intellgiengt flowmeter integrated PTFE lining flange connection 1.6Mpa 316L electrode 1/2NPT internal thread 220V AC power supply Modbus protocol  
 
Certifications
 
High Accuracy Flowmeter with Quick Response and Explosion Proof Features

PACKING & SHIPPING

At Shandong Zhongziyi Intelligent Technology Co., Ltd., we pledge to deliver your High Accuracy Flowmeter with Quick Response and Explosion Proof Features promptly. Our commitment is to meet your needs with exceptional efficiency and punctuality, ensuring a seamless and satisfying service experience.
High Accuracy Flowmeter with Quick Response and Explosion Proof Features
Installation Instructions
 

The installation of the electromagnetic flowmeter varies depending on the specific site pipeline conditions. For flowmeters without a ball valve, they should be placed on non-pressurized pipelines. The non-pressurized installation allows for the selection of flowmeters without a ball valve, ensuring seamless integration.
Begin by making a hole with a 50mm diameter in the pipeline. Ensure preparations are completed to weld a connecting pipe to the designated opening in the pipeline for optimal installation.
In situations that demand continuous flow during loading and unloading or where media overflow is strictly prohibited, incorporating a ball valve is essential. This necessitates opting for an insertion-type electromagnetic flowmeter that features a ball valve structure for enhanced functionality.
Create a 50mm diameter hole in the pipeline, ensuring that all preparations are made to weld a connecting pipe to the pipeline opening, facilitating a robust and effective installation process.

Measuring range Recommend using range 0.5m/s to 10m/s continuously adjustable
 
Max using range 0.2m/s ~ 15m/s continuously adjustable
 
Output The switching quantity can be set to Pulse output (up to 1000HZ)
High/low flow alarm
Empty pipe alarm
Flow direction indication
Fault alarm
Current output Output 4-20mA
Configuration mode Field configuration with three manual keys
Field configuration through remote controller
Field configuration by hand operator
Memory EEPROM memory that does not disappear and does not require battery storage
 
 

Ensure the straight pipe sections follow the requirements of 5D upstream and 3D downstream. This configuration is crucial for the proper operation of the electromagnetic flowmeter and to meet the desired accuracy standards.

The measurement principle of the electromagnetic flowmeter remains unaffected by the flow characteristics, providing reliable results under various conditions.
Even if turbulence and vortices are generated in the non-measurement area of the pipeline (such as elbows, tangential throttling, or a partially open shut-off valve upstream), the measurement remains unaffected, showcasing the flowmeter's robust capabilities.

However, the presence of steady-state vortices within the measurement area can impact the stability and accuracy of the readings.
In such cases, it is advisable to implement measures to stabilize the flow distribution:

  1. Extend the length of the straight pipe sections upstream and downstream for more stabilized flow.
  2. Incorporate a flow stabilizer to ensure smooth and accurate measurements.
  3. Reduce the cross-sectional area at the measurement point to minimize disruptions.
  1. Requirements for the external environment
    1. Avoid installing the flowmeter in areas with significant temperature fluctuations or high-temperature radiation from equipment. If such installation is unavoidable, ensure proper insulation and ventilation measures are in place to protect the flowmeter.
    2. Ideally, the flowmeter should be installed indoors. If outdoor installation is necessary, it must be protected from rain, flooding, direct sunlight, and should include moisture-proof and sun-proof measures.
    3. The flowmeter should avoid environments containing corrosive gases. If it must be installed in such settings, ensure proper ventilation measures are implemented for safety and longevity.
    4. To facilitate easy installation, maintenance, and upkeep, ensure ample space around the flowmeter. This allows for unobstructed access and smooth operational processes.
    5. Choose an installation site for the flowmeter that is free from magnetic fields and strong vibration sources. If the pipeline experiences significant vibrations, provide supports on both sides of the flowmeter to stabilize the pipeline and ensure accurate measurements.

1.2. Pipeline-type electromagnetic flowmeter

2.1. Requirements for straight sections To mitigate the effects of vortices and flow field distortion, specific lengths for the straight pipe sections upstream and downstream of the flowmeter are required. Failure to meet these requirements can affect measurement accuracy. Installing a straightener is advisable and avoiding installation close to control valves and partially open valves.

2.2. Requirements for the process pipes The flowmeter has specific requirements for the upstream and downstream process pipes at the installation point to ensure measurement accuracy. a. The inner diameter of the upstream and downstream process pipes should match that of the sensor and meet the condition: 0.98DN ≤ D ≤ 1.05DN (where DN denotes the inner diameter of the sensor, and D denotes the inner diameter of the process pipe). b. Ensure the process pipe and the sensor are concentric, maintaining an axial deviation of no more than 0.05DN for optimal performance.

2.3. Requirements for Bypass Pipes To ensure seamless maintenance and optimal performance of your flowmeter, it is highly recommended to install a bypass pipe. This is crucial for handling heavily contaminated fluids and situations where the flowmeter needs cleaning without interrupting the fluid flow. a. Simplifies the maintenance process for the flowmeter. b. Essential for managing fluids with high contamination levels. c. Allows for cleaning of the flowmeter without stopping the fluid flow.

3. Installation Requirements for Insertion-Type Electromagnetic Flowmeters

3.1. Requirements for Straight Pipe Sections To maintain optimal flowmeter accuracy, specific lengths of straight pipe sections are required at both the inlet and outlet. Inlet: Should be ≥ 10×DN; Outlet: Should be ≥ 5×DN.

3.2. Requirements for Grounding Points To ensure the reliable operation of the flowmeter and enhance measurement accuracy, it must be protected from external parasitic potentials by proper grounding. The sensor should have excellent grounding with a resistance of less than 10 ohms. (If the metal pipeline already has good grounding, a separate grounding device is unnecessary.)

3.3. Requirements for Installation Position Refer to the diagram for detailed installation positioning.


COMPANY AND FACTORY PICTURE:

High Accuracy Flowmeter with Quick Response and Explosion Proof Features
Our Advantages
 
High Accuracy Flowmeter with Quick Response and Explosion Proof Features


Team Building

At Shandong Zhongziyi Intelligent Technology Co., Ltd., we firmly believe that a winning team is the cornerstone of our success!
High Accuracy Flowmeter with Quick Response and Explosion Proof Features
Exhibition Pictures

We are fervently pursuing international cooperation and partnerships by showcasing our cutting-edge products at global exhibitions.
High Accuracy Flowmeter with Quick Response and Explosion Proof Features
FAQ
1, What kind of product do you supply?

Our product includes pressure transmitter, temperature transmitter, level transmitter, pressure gauge, temperature gauge and flow meter.

2,What is your product and technology advantages?

 Our factory was built on 1966 with almost 60 years manufacturing and R&D experience. We are also the supper close partner of Rosemount in China.  our technology closely keeps following Rosemount. Especially, our remote pressure transmitter technology and stability could be No. one in China.

3, Where is your factory location?

Our factory located in Zibo, Shandong province, China, which is top three instrument production area. And take an area of more than 18000 square meters.

4, Can we visit your factory?

You are always welcome to our factory at any time at your convenience.

5, What is the warranty of your product?

Our product warranty is 12 months from the shipping date, but we provide lifetime maintenance.

6, What are your payment terms?

Now, we can accept 50% down payment and 50% balance payable 5 days before delivery by T/T, west union, PayPal and trade assurance online payment.

7, What kind of certification do you have?

We have ISO9001, CCC, CNAS laboratory accreditation certification, Flame-proof certification and intrinsic safety certification, SIL certificate. ECM certificate, Russia EAC and PAC certificate and several invention patents.

8, How long is your delivery date?

For peak season is 4 weeks and 2 weeks for offseason, but no matter peak or off season we will try our best to meet your requirements.

9, How is your after sales services?

 Our products quality  enjoy very good quality reputation and has almost no warranty caused by product itself, but we still provide 24/7 online
services for our customer for any installation, commision, running or other problems.

10, How can I send inquiry?

 You can send inquiry through our email or cellphone as below:
 

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