High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation

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  • High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
  • High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
  • High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
  • High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
  • High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
  • High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Certifications
  • Installation Instructions
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
ZYDC
Main Application
Water, Wastewater, Diesel Fuel, Fuel Oil, Nature Gas
Size
DN15-DN500
Sensor
Tube/Flange
Application
Industrial Production
Type
Electromagnetic Flow Meter
Measuring Media
Conductivity Liquid
Measuring Principle
Electrical Principles
Measurement Object
Closed Pipeline
Certification
JIS, DIN, ANS, GB, CE, RoHS, ISO
Response Time
100ms
Output
4-20mA
Explosion Proof
Exd II CT6
IP
67,68
Velocity Range
0.1-15m/ S
Range Down
150:1
Repeatability
+-0.1%
Conductivity Range
≥5μ S / Cm
Ambient Temperature
-25°ºC~+60°ºC
Relative Humidity
-25°ºC~+60°ºC
Transport Package
Carton
Specification
30CM*20CM*50CM
Trademark
CAMCT
Origin
China
Production Capacity
5000 Sets/Year

Packaging & Delivery

Package Size
30.00cm * 30.00cm * 40.00cm
Package Gross Weight
5.000kg

Product Description

Product Description
 
Production Overview

Electromagnetic Flow Meter Product Overview.
The ZYDC electromagnetic flow meter from Shandong Zhongziyi Intelligent Technology Co., Ltd. is a marvel of engineering, comprising a sensor and a converter. Operating based on Faraday's electromagnetic induction law, it is designed to measure conductive fluids with unparalleled accuracy and reliability. Constantly refined and improved, this flow meter leverages cutting-edge excitation, lining, and intelligent technologies to achieve national industry-leading standards, adhering to JB/T9248-2015 and JJG 1033-2007.

Features:

- Delivers stable performance, excellent repeatability, and precision up to 0.2%.
- Includes no flow obstruction components, resulting in zero pressure loss and minimal clogging.
- Exhibits outstanding adaptability to highly corrosive and abrasive media.
- Allows seamless operation without opening the cover via mobile Bluetooth and infrared remote control.
- Incorporates stainless steel mesh technology, ensuring suitability under negative pressure conditions.
- Supports GPRS and Bluetooth wireless transmission, and is compatible with communication protocols like MODBUS and HART.
- Features a 16-bit embedded microprocessor for rapid computation, high precision, and low-frequency square wave excitation for enhanced stability and energy efficiency.
- Utilizes SMD components and SMT technology for superior circuit reliability. Allows for online modification of measurement ranges to meet actual user needs, ensuring better compatibility with data acquisition systems.
- Measurement results remain consistent regardless of fluid pressure, temperature, density, viscosity, or other physical properties.
- Provides digital communication signal outputs including RS485, RS232, HART, Modbus, and optional Profibus-DP.
- Equipped with self-check, self-diagnosis, and alarm functionalities.
- Features three internal accumulators to separately display forward, reverse, and differential cumulative amounts. An internal clock records up to 16 power outage events (optional).
- The ultra-low EMI switch power supply is designed to handle wide voltage variations and offers robust EMI resistance.
Detailed Photos
 
High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
Product Parameters
 
State-of-the-Art Technical Parameters:
Product advantages
Project CAMCT Others
Lower flow limit 0.1m/ s (linear accuracy guaranteed)
 
0.3m/ s (linear accuracy guaranteed)
 
Response time 100ms ≥3S
Strong steady flow function have Don't have
 
Product category
Medium Conductive liquid such as sewage, chemical liquid and tap water
Output 4-20Ma (load resistance 0~750Ω), pulse, frequency, RS485 protocol
Accuracy class Class 0.3, 0.5 Velocity range 0.1-15m/ s
Medium temperature -20~+160ºC Ex-proof grade Exd lI CT6 G
Protection grade IP67, Special requirements could up to IP68
 
Technical parameters
Executive standards Electromagnetic flowmeter(JJG 1033-2)
Nominal caliber (can be customized) Pipe type PTFE lining: DN15-DN2000
Pipe type rubber lining: DN65-DN2000
Pipe type PFA lining: DN40-DN600
Flow direction Positive, negative, net flow
Range down 150:1
Repeatability ±0.1%
Medium temperature Regular rubber lining: -20ºC~+60ºC
Normal temperature rubber lining: -20ºC~+90ºC
PTFE lining: -30ºC~+120ºC
High temperature PFA lining: -20ºC~+160ºC
Rated working pressure (DN15~DN25) ≤4.0MPa
(DN32~DN300)≤1.6MPa (DN350~DN800)≤1.0MPa (DN800~DN2000)≤0.6MPa
Velocity range 0.1-15m/ s
Conductivity range ≥5μ s / cm
Communication output RS485, HART protocol, GPRS output
Power supply 220VAC,Tolerance 15%or 24VDC,ripple wave≤5%
Required straight pipe segment length Upstream≥5DN, Downstream≥2DN
Connection type Flange connection: HG20592-2015
Protection grade IP67
Ex-proof Class ExdIIct6  Certificate No.:CE19.14
Ambient temperature -25°ºC~+60°ºC
Relative humidity 5%~95%
Total power consumed <7.5W
 
Measurable range
Caliber Min adjustable range(0.3m/s, per hour) Max adjustable range
(10m/s, per hour)
mm inch m³/h GPM m³/h G
15 0.5 0.19 0.84 6.36 28.0
25 1 0.53 2.35 17.7 78.0
32 1.25 0.87 3 29.0 100
40 2 1.36 600 45.2 200
50 2 2.12 9.35 70.7 310
65 2.5 3.58 15.0 119.5 502
80 3 5.43 24.0 181.0 800
100 4 8.48 37.5 282.7 1250
125 5 13.25 60.2 441.8 2008
150 6 19.1 84.0 636.1 2800
200 8 34.0 150.0 11313 5000
250 10 53.0 41.0 1767 8031
300 12 76.3 347 2544 11565
350 14 103.9 472.3 3463 15741
400 16 135.7 616.9 4523 20560
 
Selection list  
ZYDC Intelligent electromagnetic flowmeter  
M Integral  
F Split  
Lining material F PTFE  
Z Rubber lining  
A PFA  
Pipe connection C1 HG 1.0Mpa flange type  
C2 HG 1.6Mpa flange type  
C3 HG 2.5Mpa flange type  
E1S DIN PN10 clamping type  
E2S DIN PN16 clamping type  
Instrument caliber DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200  
Nominal caliber  
Electrode material L 316L  
H HC 276  
Ti Titanium  
Ta Tantalum  
P Platinum-iridium alloy  
N No  
Electrode ring S 316L  
H HC 276  
Ti Titanium  
Ta Tantalum  
P Platinum-iridium alloy  
Connection      
2 1/2" NPT Internal thread  
4 M20*1.5 Internal thread  
Power supply A2 220V AC  
D1 24V DC  
Ex-proof Explosion-proof sign  
N No ex-proof  
D Flame-proof EXD II CT6  
Communication protocol Communication protocol  
N No  
H Hart protocol  
M Modbus protocol  
P Profibus-PA  
   
Selection example: ZYDC/M/F/C2/L/DN25  
Explanation: intellgiengt flowmeter integrated PTFE lining flange connection 1.6Mpa 316L electrode 1/2NPT internal thread 220V AC power supply Modbus protocol  
 
Certifications
 
High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation

PACKING & SHIPPING

Our unwavering commitment is to ensure that your ordered product is delivered swiftly and precisely as per your requirements. We guarantee timely and efficient service to meet all your needs.
High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
Installation Instructions
 

The installation of the electromagnetic flowmeter varies depending on the site pipeline conditions. Flowmeters without a ball valve should be installed on a non-pressurized pipeline. This allows for the selection of flowmeters without a ball valve, simplifying the installation process.
Create a 50mm diameter hole in the pipeline, and prepare to weld a connecting pipe to the opening. This step ensures a secure and stable installation of the flowmeter.
For scenarios requiring continuous flow during loading and unloading, or where media overflow is prohibited, a ball valve must be integrated. This necessitates choosing an insertion-type electromagnetic flowmeter with a ball valve structure for optimal performance.
Create a 50mm diameter hole in the pipeline, and prepare to weld a connecting pipe to the opening. This guarantees a precise and reliable connection.

Measuring range Recommend using range 0.5m/s to 10m/s continuously adjustable
 
Max using range 0.2m/s ~ 15m/s continuously adjustable
 
Output The switching quantity can be set to Pulse output (up to 1000HZ)
High/low flow alarm
Empty pipe alarm
Flow direction indication
Fault alarm
Current output Output 4-20mA
Configuration mode Field configuration with three manual keys
Field configuration through remote controller
Field configuration by hand operator
Memory EEPROM memory that does not disappear and does not require battery storage
 
 

The requirements for the straight pipe sections are 5D upstream and 3D downstream. This ensures the proper use and high accuracy of the electromagnetic flowmeter.

The measurement principle of the electromagnetic flowmeter is independent of the flow characteristics, making it versatile for various applications.
If turbulence and vortices are generated in non-measurement areas of the pipeline (such as near elbows, tangential throttling, or partially open valves upstream), the measurement remains unaffected.

However, steady-state vortices in the measurement area can compromise stability and accuracy.
In such cases, implementing measures to stabilize the flow distribution is essential:

  1. Increase the length of the straight pipe sections upstream and downstream for improved flow stability.
  2. Use a flow stabilizer to ensure consistent and accurate measurements.
  3. Reduce the cross-section of the measurement point for better flow management.
  1. Environmental Requirements for Installation
    1. Avoid installing the flowmeter in areas with significant temperature fluctuations or exposure to high-temperature radiation. Insulation and ventilation measures are necessary if installation in such areas is unavoidable.
    2. The flowmeter should ideally be installed indoors. If outdoor installation is required, protect it from rain, flooding, and direct sunlight with appropriate moisture-proof and sun-proof measures.
    3. Avoid installing the flowmeter in environments containing corrosive gases. If this is unavoidable, ensure proper ventilation measures are in place.
    4. Allow ample installation space around the flowmeter to facilitate easy installation, maintenance, and regular upkeep.
    5. Avoid installing the flowmeter near magnetic fields and strong vibration sources. If the pipeline experiences significant vibration, add supports on both sides of the flowmeter to stabilize it.

1.2. Pipeline-type Electromagnetic Flowmeter

2.1. Straight Section Requirements To mitigate the effects of vortices and flow field distortions, specific lengths for the straight pipe sections upstream and downstream of the flowmeter are required. Installing a flow straightener and avoiding proximity to control valves or partially open valves is advisable.

2.2. Process Pipe Requirements The flowmeter has specific needs for the upstream and downstream process pipes at the installation point to ensure accuracy. a. The inner diameter of the upstream and downstream process pipes should match the sensor's diameter, satisfying the condition: 0.98DN ≤ D ≤ 1.05DN (where DN is the sensor's inner diameter, and D is the process pipe's inner diameter). b. Ensure the process pipe and sensor are concentric, with an axial deviation not exceeding 0.05DN.

2.3. Requirements for Bypass Pipes To ensure seamless maintenance of the flowmeter, it is highly recommended to install a bypass pipe. This is particularly crucial for heavily contaminated fluids and scenarios where the flowmeter requires cleaning without interrupting the fluid flow. The following points underline the necessity: a. Facilitates the consistent maintenance of the flowmeter. b. Mandatory for handling heavily contaminated fluids. c. Ensures fluid flow continues unimpeded during cleaning operations of the flowmeter.

3. Installation Requirements for Insertion-Type Electromagnetic Flowmeters

3.1. Requirements for Straight Pipe Sections To optimize performance, the straight pipe sections before and after the flowmeter are crucial. The inlet straight pipe section should be at least 10 times the diameter of the pipe (≥ 10×DN), while the outlet straight pipe section should be at least 5 times the diameter of the pipe (≥ 5×DN).

3.2. Requirements for Grounding Points For reliable operation and to enhance measurement accuracy, the instrument must be shielded from external parasitic potentials through proper grounding. The sensor should be well-grounded, maintaining a resistance of less than 10 ohms. If the metal pipeline is already well-grounded, a dedicated grounding device is unnecessary.

3.3. Requirements for Installation Position Refer to the accompanying diagram to ensure the correct installation position for optimal functionality.


COMPANY AND FACTORY PICTURE:

High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
Our Advantages
 
High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation


Team Building

We believe that the best team always wins!
High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
Exhibition pictures

We are actively seeking international cooperation through global exhibitions.
High Reliability Electromagnetic Flowmeter with IP67 Rating and Easy Installation
FAQ
1, What kind of product do you supply?

Our product includes pressure transmitter, temperature transmitter, level transmitter, pressure gauge, temperature gauge and flow meter.

2,What is your product and technology advantages?

 Our factory was built on 1966 with almost 60 years manufacturing and R&D experience. We are also the supper close partner of Rosemount in China.  our technology closely keeps following Rosemount. Especially, our remote pressure transmitter technology and stability could be No. one in China.

3, Where is your factory location?

Our factory located in Zibo, Shandong province, China, which is top three instrument production area. And take an area of more than 18000 square meters.

4, Can we visit your factory?

You are always welcome to our factory at any time at your convenience.

5, What is the warranty of your product?

Our product warranty is 12 months from the shipping date, but we provide lifetime maintenance.

6, What are your payment terms?

Now, we can accept 50% down payment and 50% balance payable 5 days before delivery by T/T, west union, PayPal and trade assurance online payment.

7, What kind of certification do you have?

We have ISO9001, CCC, CNAS laboratory accreditation certification, Flame-proof certification and intrinsic safety certification, SIL certificate. ECM certificate, Russia EAC and PAC certificate and several invention patents.

8, How long is your delivery date?

For peak season is 4 weeks and 2 weeks for offseason, but no matter peak or off season we will try our best to meet your requirements.

9, How is your after sales services?

 Our products quality  enjoy very good quality reputation and has almost no warranty caused by product itself, but we still provide 24/7 online
services for our customer for any installation, commision, running or other problems.

10, How can I send inquiry?

 You can send inquiry through our email or cellphone as below:
 

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