High Performance Gas Vortex Flowmeter with Low Pressure Loss Design

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  • High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
  • High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
  • High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
  • High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
  • High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
  • High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Certifications
  • Installation Instructions
  • Company Profile
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
ZZYS30
Accuracy
>±1%
Main Application
Water, Wastewater, Diesel Fuel, Fuel Oil, Nature Gas, Corrosive Liquid/Gas, Gas, Steam, Liquid
Size
DN15-DN300
Sensor
Tube/Flange
Application
Industrial Production
Type
Vortex Flow Meter
Measuring Media
Gas, Steam, Liquid
Measuring Principle
Electrical Principles
Measurement Object
Closed Pipeline
Certification
JIS, DIN, ANS, GB, CE, RoHS, ISO
Repeatability
0.3%
Medium Temperature
-40-240
Ambient Temperature
-40-85
Medium Pressure
≤100 Bar, More Pressure Need Be Customized
Material
Sensor: 316L, Hc276
Output
Two Wire 4~20mA
Ex-Proof Class
Exd II CT6 CE19.1438 Ex ( Ia ) II CT6
Housing Protection Class
IP67
Mounting Type
Integral Mounting, Split Mounting
Transport Package
Carton
Specification
20CM*10CM*30CM
Trademark
CAMCT
Origin
China
Production Capacity
50, 000.00 Sets/Year

Packaging & Delivery

Package Size
20.00cm * 20.00cm * 50.00cm
Package Gross Weight
5.000kg

Product Description

Product Description

Product Overview

The ZZYS30 vortex flowmeter, a sophisticated velocity flow instrument, boasts a myriad of applications.
Perfectly engineered for the precise measurement, vigilant monitoring, and efficient control of liquid, steam, and most gaseous flows.
Engineered with a cutting-edge structure that triumphs against mechanical vibrations, impacts, and contamination.
Designed with no moving parts, ensuring no wear and tear, eliminating the need for mechanical maintenance, delivering low pressure loss, stable performance, and superior accuracy.
Installation is effortless, with the flexibility to match the sensor and signal converter according to specific requirements.


Product Features

Extensive application range, adept at measuring the flow of steam, gas, and liquid with precision.
Exceptional vibration performance with zero drift at zero point, effectively nullifying the adverse effects of external vibrations.
The ZZY30 offers integrated temperature and pressure options, significantly reducing installation costs for users.
Supports a variety of output options including (0-5) kHz frequency output, (4-20) mA output, or HART communication/Modbus protocol communication.
Features Bluetooth communication for seamless parameter setting. Built to be wear-resistant and dirt-resistant, requiring no mechanical maintenance, ensuring a long service life, and explosion-proof for enhanced safety.

Detailed Photos

High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
Product Parameters

Technical index

Measurement medium: Suitable for gas, liquid, and steam.
Connection method: Available in flange clamp type, flange type, and insertion type for versatile installation.
Caliber specifications:
Flange clamping type: 25, 32, 50, 80, 100.
Flange connection type caliber selection: 100, 150, 200.
Flow measurement range: Normal measurement flow velocity range Reynolds number 1.5×10^4~4×10^6; gas: 5~50 m/s; liquid: 0.5~7 m/s.
Normal measurement flow range: Liquid,
gas flow measurement range: see Table 2.
Steam flow range: see Table 3.
Measurement accuracy: Class 1.0, Class 1.5.
Measured medium temperature:
Room temperature: -25ºC~100ºC, high temperature: -25ºC~150ºC, -25ºC~250ºC. Output signal: Pulse voltage output signal, High level 8~10V, Low level 0.7~1.3V. Pulse duty cycle is about 50%, transmission distance is 100m.
Pulse current remote transmission signal: 4-20 mA, transmission distance is 1000m. Instrument use environment: Temperature -25ºC~+55ºC, Humidity: 5~90% RH50ºC. Material: Stainless steel, aluminum alloy.
Power supply: DC24V or lithium battery 3.6V.
Explosion-proof grade: Intrinsically safe iaIIbT3-T6, protection level IP65.

Technical parameters
Medium Steam, Gas, Liquid
Measuring range See flow1-3
Caliber DN15, DN25, DN40, DN50, DN80, DN100, DN200, DN250, DN300
Medium pressure 100 bar, more pressure need be customized
Medium temperature -40°C~+240°C
Ambient temperature Ordinary type: -40°C~+85°C
Ex-proof type: -40°C~+60°C
Accuracy Liquid, Re20000 is ±1.0%, gas and steam, ±1.5%
Repeatability ±0.3%
Material Measuring pipe:304,316L, HC276
Sensor: 316L, HC276
Converter shell: casting aluminum
Instrument caliber Flange connection: DN15-DN300
Clamping connection: DN15-DN100
Flange standard DIN, ANSI, HG20592 (Can be customized)
Pressure loss
Gasandliquid

saturated steam
ΔP=Cqv²Px          ΔP: pressure loss(pa)
                        qv: volume flow
                        qm: mass flow
ΔP=Cqm²Px                    PX: density
                        C: constent
Display Two-line LCD display, four button operation
Instantaneous flow, accumulated flow, vortex frequency, medium temperature, pressure(selectable), circular or non-circular display
Power supply Ordinary type: (14~36) VDC
Ex-proof type: (14~30) VDC
Battery power supply
Loading No-ex-proof: RB=(UB-14DVC)/22MA1200Ω
Ex-proof: RB=(UB-14DVC)/22MA≤600Ω
Output Two wire 4~20mA
Ex-proof class Exd II CT6 CE19.1438 Ex ( ia ) II CT6
Cable interface 1/2''NPT( Internal thread, recommended), M201.5 (Internal thread)
Housing protection class IP67
Connection type Flange (DN15-DN300), Clamping (DN15-DN100)
Mounting type Integral mounting, split mounting (special shielded cable connect the pipe and indicator)

Measuring range:
Gas
Air: t=20°C    p=1.013bar abs =1.7210-4 mpa.s  Q: flow (sheet 1)
Nominal diameter Internal diameter Qmin(m3/h) Qmax(m3/h)
DN15 16 6.79 32.56
DN25 24 10.20 113.94
DN40 38 25.3 326.63
DN50 50 43.89 565.49
DN80 74 96.14 1238.64
DN100 97 165.14 2128.27
DN150 146 374.23 4821.57
DN200 193 702.95 9056.8
DN250 253 1123.7 14478
DN300 305 1632.1 21028

Liquid
Water: t=20°C        p=1.013bar abs       10cp                 Q: flow
Nominal diameter Internal diameter Qmin(m3/h) Qmax(m3/h)
DN15 16 0.45 5
DN25 24 0.81 11.40
DN40 38 2.04 28.57
DN50 50 3.53 49.47
DN80 74 7.74 108.37
DN100 97 13.30 186.21
DN150 146 30.13 421.86
DN200 193 52.66 792.42
DN250 253 90.5 1266.8
DN300 305 113.41 1839.8

Saturated steam

Nominal
Diameter

Inner
Diameter
Mass flow Qm (kg/h) under different pressure and density
P=1bar G P=3.5bar G P=5.2bar G P=7 bar G
ρ=1.13kg/m3 ρ=2.43kg/m3 ρ=3.28kg/m3 ρ=4.17kg/m3
t=120.6°C t=148.2°C t=160.4°C t=170.6°C
min max min max min max min max
DN15 16 5.87 36.97 7.68 79 8.93 106.68 10.06 135.69
DN25 24 11.82 129.39 17.26 276.4 20.09 373.53 22.66 474.82
DN40 38 29.64 370.71 43.33 792.33 50.63 1070.2 56.8 1361.2
DN50 50 51.31 641.82 75.02 1371.8 87.19 1852.8 98.33 2356.6
DN80 74 112.41 1405.8 164.33 3004.7 191 4058.4 215.39 5161.8
DN100 97 193.14 2415.5 282.36 5162.7 328.16 6973.3 370.09 8869.2
DN150 146 437.56 5472.4 639.69 11696 743.45 15798 838.44 20093
DN200 193 821.91 10279 1201.6 21970 1396.5 29675 1574.9 37743
DN250 253 1313.9 16433 1920.9 35122 2232.5 47439 2517.7 60337
DN300 305 1908.3 23866 2789.8 51010 3242.4 68899 3656.6 87630


Nominal
Diameter

Inner
Diameter
Mass flow Qm (kg/h) under different pressure and density
P=10.5 bar G P=14 bar G P=17.5 bar G P=20 bar G
ρ=5.89kg/m3 ρ=7.6kg/m3 ρ=9.32kg/m3 ρ=10.54kg/m3
t=186.2°C t=198.5°C t=208.5°C t=215.6°C
min max min max min max min max
DN15 16 12.78 191.71 16.51 247.55 20.23 303.36 22.89 343.32
DN25 24 26.93 670.88 30.6 857.88 33.87 955.48 36.04 1201.41
DN40 38 67.51 1878.2 76.72 2150.7 84.93 2395.3 90.35 2557.7
DN50 50 116.89 3251.7 132.82 3723.4 147.03 4147 156.42 4428.1
DN80 74 256.03 7122.4 290.93 8155.8 322.06 9083.7 342.62 9699.3
DN100 97 439.91 12238 499.9 14013 553.38 15608 588.69 16666
DN150 146 996.62 27725 1132.5 31747 1253.7 35359 1333.7 37756
DN200 193 1872.1 52079 2127.3 59634 2354.9 66419 2505.2 70921
DN250 253 2992.7 83254 3400.71 95333 3764.6 106180 4004.9 113380
DN300 305 4346.5 120920 4939.1 138460 5467.5 154210 5816.5 164660

Selection list
model Explanation
ZZY30              
Connection F             Flange connection
W Flange clamping
Temperature
Resistance Class
T1 Match with 250°c probe
T2 Match with 350°c probe







Nominal diameter
015 DN15
020 DN20
025 DN25
032 DN32
040 DN40
050 DN50
065 DN65
080 DN80
100 DN100
125 DN125
150 DN150
200 DN200
250 DN250
300 DN300

Structure
Z Integrated T and P compensation
F Regular model
S Split
Material R1 304
RL 316L



Instrument model
N 24V power supply Output 3 wire pulse
V1 24V power, on-site display, 4-20mA, RS485, Impulse output
V1

B
24V +battery power supply, on-site display, 4-20 mA, RS485, pulse output
Pressure Class N Normal
H High pressure

Certifications

High Performance Gas Vortex Flowmeter with Low Pressure Loss Design

Packing & Shipping

We will deliver your ordered product at the earliest date as required, ensuring a seamless and efficient process tailored to meet your schedule.
High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
Installation Instructions

Key Installation Requirements

Crucial Piping Conditions
To ensure optimal performance, installing the vortex flowmeter necessitates specific sections of straight pipe both upstream and downstream. The typical configurations are illustrated as follows (where D denotes the diameter of the pipe):

Piping condition upstream Downstream
Concentric shrinkage
pipe full open gate valve
15D 5D
∠90° square elbow 20D 5D
Same plane 2∠90°elbow 25D 5D
Semi-open gate valve regulating valve 50D 5D
Different plane 2∠90°elbow 40D 5D
With rectifier tube bundle 12D 5D

1.
The sensor must be mounted on a horizontal, vertical, or inclined pipe (with liquid ascending from the bottom) that matches the sensor's diameter. Upstream and downstream straight pipe lengths should be 15-20D and 5-10D, respectively, to meet installation standards.
2.
The pipe adjacent to the liquid sensor must be completely filled with the liquid being measured.
3.
Avoid installing the sensor on pipes subjected to strong mechanical vibrations to ensure accurate readings.
4.
The inner diameter of the straight pipe should closely match the sensor diameter. If exact matching is impossible, use a slightly larger pipe with an error margin of ≤3% and not exceeding 5mm. Avoid installation in areas with high electromagnetic interference, limited space, or difficult maintenance..
5.
Horizontal pipeline installation is predominant for flow sensors. For gas flow with minor liquid content, install the sensor at the pipeline’s highest point. For liquid flow containing minor gas content, the sensor should be at the lowest point.
6.
Vertical pipeline installation is suitable for gas flow sensors, with no direction restrictions. If the gas has minor liquid content, ensure the flow is from bottom to top. For liquid flow, the direction should be upward to minimize the probe's weight impact.
7.
Side-mounting sensors on horizontal pipelines is viable for all fluids, including superheated and saturated steam, and low-temperature liquids. Side installation is preferred when feasible to reduce temperature impact on the amplifier.
8.
Inverted sensor installation on horizontal pipelines is generally discouraged. It is unsuitable for general gases or superheated steam but can be used for saturated steam and high-temperature liquids or in pipelines requiring frequent cleaning.
9.
For pipelines with insulation layers, especially high-temperature steam pipes, ensure the insulation does not exceed one-third of the bracket height.
10.
Strategically select pressure and temperature measurement points. Position the pressure measurement point 3-5D downstream and the temperature measurement point 6-8D downstream from the sensor to ensure accurate readings.

Company Profile

Shandong Zhongziyi Intelligent Technology Co., Ltd
is strategically located in the Zibo Science and Technology Industrial Park.
Our expansive facility spans over an impressive 18,000 square meters.
We boast a state-of-the-art manufacturing factory built to the highest standards and
are dedicated to
the research and development,
manufacturing,
sales, and service of premium pressure and temperature instruments.
As a standing director unit of the National Pressure Gauge Industry Association, we are proud to have earned ISO9001 quality management system certification and to be recognized as a high-tech enterprise in Shandong Province.
We are a close partner of Rosemount in China, continually advancing our technology to stay in step with Rosemount's innovations.
Our factory has been at the forefront of instrument R&D and production for nearly 60 years,
amassing a wealth of technological expertise and exceptional customer service experience.
Our products are extensively utilized in the Petroleum, Chemical Industry, Papermaking,
Metallurgy,
Medicine,
Food,
Power, and Machinery sectors. Our sales network covers the entire country and extends abroad, earning the deep trust and favorable comments of our vast user base.
At the heart of our company is our core philosophy: "quality first, customer first."
We warmly welcome customers to visit our factory and discuss potential cooperation and business opportunities.

COMPANY AND FACTORY PICTURE:

High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
Our Advantages

High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
Key Features:
  1. Our flowmeter boasts a simple yet robust structure, free of moving parts, ensuring high reliability and long-term performance.Enjoy highly dependable operation with our advanced design.
  1. Experience straightforward installation and effortless maintenance.
  1. The detection sensor remains unexposed to the measured medium, guaranteeing stable performance and an extended lifespan.
  1. Benefit from an accurate pulse signal output, directly proportional to the flow rate, with no zero drift.
  1. Experience a wide measurement range,with a range ratio down up to an impressive 1:50.0.
  1. Enjoy low pressure loss, reduced operating costs, and significant energy savings. Within a specific Reynolds number range, the signal frequency remains unaffected by fluid property changes. The meter coefficient depends solely on the vortex shedding body's shape and size, eliminating the need for fluid volume flow compensation. Generally,recalibration of the meter coefficient is unnecessary even after component changes.


Building a Winning Team

We believe that the best team always wins!

High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
Exhibition Highlights

We are actively seeking international cooperation through global exhibitions.

High Performance Gas Vortex Flowmeter with Low Pressure Loss Design
FAQ

1. What kind of product do you supply?

Our
product
includes
pressure transmitters, temperature transmitters, level transmitters, pressure gauges, temperature gauges, and flow
meters.

2. What are your product and technology advantages?

Founded in 1966, our factory boasts nearly 60 years of manufacturing and R&D excellence. We are a premier partner of Rosemount in
China.
Our technology closely
follows that of Rosemount. Notably, our remote pressure transmitter technology and stability are arguably the best in China.

3. Where is your factory located?

Our
factory is located in Zibo, Shandong province, China—a top
three
instrument production area.
It
spans over 18,000 square meters.

4. Can we visit your factory?

You
are always welcome to visit our factory at your convenience.

5. What is the warranty of your product?

Our
product warranty is 12 months from the shipping date. Additionally, we offer
lifetime
maintenance.

6. What are your payment terms?

Currently,
we accept a 50% down payment with the balance payable 5 days before delivery. Payment methods include T/T, West Union,
PayPal,
and Trade Assurance online payment.

7. What kind of certification do you have?

We
hold ISO9001, CCC, CNAS laboratory accreditation certification, Flame-proof certification, Intrinsic Safety Certification, SIL Certificate, ECM Certificate, and Russia EAC and PAC Certificates,
along
with
several
invention patents.

8. How long is your delivery date?

For
peak season, delivery is within 4 weeks, and for the off-season, it is within 2 weeks. Regardless of the season, we strive to meet your requirements.

9. How is your after-sales service?

Our products enjoy an excellent quality reputation with negligible warranty issues, yet we still provide 24/7 online
services to assist with installation, commissioning, operation, and other concerns.

10. How can I send an inquiry?

You
can send inquiries through our email or cellphone listed below:

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