High Precision Flowmeter with 100ms Response and Explosion Proof Design

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  • High Precision Flowmeter with 100ms Response and Explosion Proof Design
  • High Precision Flowmeter with 100ms Response and Explosion Proof Design
  • High Precision Flowmeter with 100ms Response and Explosion Proof Design
  • High Precision Flowmeter with 100ms Response and Explosion Proof Design
  • High Precision Flowmeter with 100ms Response and Explosion Proof Design
  • High Precision Flowmeter with 100ms Response and Explosion Proof Design
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Certifications
  • Installation Instructions
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
ZYDC
Main Application
Water, Wastewater, Diesel Fuel, Fuel Oil, Nature Gas
Size
DN15-DN500
Sensor
Tube/Flange
Application
Industrial Production
Type
Electromagnetic Flow Meter
Measuring Media
Conductivity Liquid
Measuring Principle
Electrical Principles
Measurement Object
Closed Pipeline
Certification
JIS, DIN, ANS, GB, CE, RoHS, ISO
Response Time
100ms
Output
4-20mA
Explosion Proof
Exd II CT6
IP
67,68
Velocity Range
0.1-15m/ S
Range Down
150:1
Repeatability
+-0.1%
Conductivity Range
≥5μ S / Cm
Ambient Temperature
-25°ºC~+60°ºC
Relative Humidity
-25°ºC~+60°ºC
Transport Package
Carton
Specification
30CM*20CM*50CM
Trademark
CAMCT
Origin
China
Production Capacity
5000 Sets/Year

Packaging & Delivery

Package Size
30.00cm * 30.00cm * 40.00cm
Package Gross Weight
5.000kg

Product Description

Product Description
 
Production Overview

Electromagnetic Flow Meter Product Overview.
The ZYDC Electromagnetic Flow Meter is an advanced, high-precision instrument composed of a sensor and a converter. Harnessing the principles of Faraday's electromagnetic induction, it is designed to measure conductive fluids with unparalleled accuracy and consistency. This state-of-the-art flow meter has undergone continuous enhancements to elevate its performance. With innovative excitation technology, superior lining technology, and cutting-edge intelligent features, the ZYDC flow meter stands at the forefront of the industry. Adhering to the rigorous standards of JB/T9248-2015 and JJG 1033-2007, it exemplifies reliability and excellence in every measure.

Features:

- Remarkable stability, exceptional repeatability, and precision reaching up to 0.2%.
- Absence of flow obstruction components ensures no pressure loss and minimal risk of clogging.
- Outstanding adaptability to both highly corrosive and abrasive media.
- Facilitates remote operation without opening the cover, utilizing mobile Bluetooth and infrared remote control.
- Employs stainless steel mesh technology, ideal for applications under negative pressure conditions.
- Supports GPRS and Bluetooth wireless transmission; seamlessly integrates with MODBUS and HART communication protocols.
- Leverages a 16-bit embedded microprocessor, offering rapid computation, high precision, and programmable low-frequency square wave excitation for enhanced flow measurement stability and reduced power consumption.
- Incorporates SMD components and surface mount technology (SMT) to ensure high circuit reliability. Enables online adjustment of measurement range to align with real-time user requirements, optimizing compatibility with data acquisition systems.
- Measurement outcomes remain unaffected by variations in fluid pressure, temperature, density, viscosity, or other physical characteristics.
- Provides digital communication signal outputs including RS485, RS232, HART, Modbus, and optional Profibus-DP.
- Equipped with self-check, self-diagnosis, and alarm functions for enhanced operational security.
- Features three internal accumulators for separate display of forward, reverse, and differential cumulative amounts. An internal clock is included to log up to 16 instances of power outages (optional).
- The ultra-low EMI switch power supply is engineered to accommodate wide power supply voltage fluctuations and exhibits robust EMI resistance.
Detailed Photos
 
High Precision Flowmeter with 100ms Response and Explosion Proof Design
High Precision Flowmeter with 100ms Response and Explosion Proof Design
High Precision Flowmeter with 100ms Response and Explosion Proof Design
High Precision Flowmeter with 100ms Response and Explosion Proof Design
High Precision Flowmeter with 100ms Response and Explosion Proof Design
High Precision Flowmeter with 100ms Response and Explosion Proof Design
High Precision Flowmeter with 100ms Response and Explosion Proof Design
High Precision Flowmeter with 100ms Response and Explosion Proof Design
High Precision Flowmeter with 100ms Response and Explosion Proof Design
High Precision Flowmeter with 100ms Response and Explosion Proof Design
High Precision Flowmeter with 100ms Response and Explosion Proof Design
High Precision Flowmeter with 100ms Response and Explosion Proof Design
Product Parameters
 
Technical parameters: - **High Precision**: Ensuring accurate measurements with a minimal margin of error. - **100ms Response Time**: Delivering rapid readings to keep your operations smooth and efficient. - **Explosion Proof Design**: Designed for safety, this flowmeter is ideal for use in hazardous environments. - **Durable Construction**: Built to last with robust materials, ensuring longevity even under tough conditions. - **Versatile Applications**: Suitable for various industries including oil & gas, chemical processing, and more.
Product advantages
Project CAMCT Others
Lower flow limit 0.1m/ s (linear accuracy guaranteed)
 
0.3m/ s (linear accuracy guaranteed)
 
Response time 100ms ≥3S
Strong steady flow function have Don't have
 
Product category
Medium Conductive liquid such as sewage, chemical liquid and tap water
Output 4-20Ma (load resistance 0~750Ω), pulse, frequency, RS485 protocol
Accuracy class Class 0.3, 0.5 Velocity range 0.1-15m/ s
Medium temperature -20~+160ºC Ex-proof grade Exd lI CT6 G
Protection grade IP67, Special requirements could up to IP68
 
Technical parameters
Executive standards Electromagnetic flowmeter(JJG 1033-2)
Nominal caliber (can be customized) Pipe type PTFE lining: DN15-DN2000
Pipe type rubber lining: DN65-DN2000
Pipe type PFA lining: DN40-DN600
Flow direction Positive, negative, net flow
Range down 150:1
Repeatability ±0.1%
Medium temperature Regular rubber lining: -20ºC~+60ºC
Normal temperature rubber lining: -20ºC~+90ºC
PTFE lining: -30ºC~+120ºC
High temperature PFA lining: -20ºC~+160ºC
Rated working pressure (DN15~DN25) ≤4.0MPa
(DN32~DN300)≤1.6MPa (DN350~DN800)≤1.0MPa (DN800~DN2000)≤0.6MPa
Velocity range 0.1-15m/ s
Conductivity range ≥5μ s / cm
Communication output RS485, HART protocol, GPRS output
Power supply 220VAC,Tolerance 15%or 24VDC,ripple wave≤5%
Required straight pipe segment length Upstream≥5DN, Downstream≥2DN
Connection type Flange connection: HG20592-2015
Protection grade IP67
Ex-proof Class ExdIIct6  Certificate No.:CE19.14
Ambient temperature -25°ºC~+60°ºC
Relative humidity 5%~95%
Total power consumed <7.5W
 
Measurable range
Caliber Min adjustable range(0.3m/s, per hour) Max adjustable range
(10m/s, per hour)
mm inch m³/h GPM m³/h G
15 0.5 0.19 0.84 6.36 28.0
25 1 0.53 2.35 17.7 78.0
32 1.25 0.87 3 29.0 100
40 2 1.36 600 45.2 200
50 2 2.12 9.35 70.7 310
65 2.5 3.58 15.0 119.5 502
80 3 5.43 24.0 181.0 800
100 4 8.48 37.5 282.7 1250
125 5 13.25 60.2 441.8 2008
150 6 19.1 84.0 636.1 2800
200 8 34.0 150.0 11313 5000
250 10 53.0 41.0 1767 8031
300 12 76.3 347 2544 11565
350 14 103.9 472.3 3463 15741
400 16 135.7 616.9 4523 20560
 
Selection list  
ZYDC Intelligent electromagnetic flowmeter  
M Integral  
F Split  
Lining material F PTFE  
Z Rubber lining  
A PFA  
Pipe connection C1 HG 1.0Mpa flange type  
C2 HG 1.6Mpa flange type  
C3 HG 2.5Mpa flange type  
E1S DIN PN10 clamping type  
E2S DIN PN16 clamping type  
Instrument caliber DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200  
Nominal caliber  
Electrode material L 316L  
H HC 276  
Ti Titanium  
Ta Tantalum  
P Platinum-iridium alloy  
N No  
Electrode ring S 316L  
H HC 276  
Ti Titanium  
Ta Tantalum  
P Platinum-iridium alloy  
Connection      
2 1/2" NPT Internal thread  
4 M20*1.5 Internal thread  
Power supply A2 220V AC  
D1 24V DC  
Ex-proof Explosion-proof sign  
N No ex-proof  
D Flame-proof EXD II CT6  
Communication protocol Communication protocol  
N No  
H Hart protocol  
M Modbus protocol  
P Profibus-PA  
   
Selection example: ZYDC/M/F/C2/L/DN25  
Explanation: intellgiengt flowmeter integrated PTFE lining flange connection 1.6Mpa 316L electrode 1/2NPT internal thread 220V AC power supply Modbus protocol  
 
Certifications
 
High Precision Flowmeter with 100ms Response and Explosion Proof Design

PACKING & SHIPPING

We are dedicated to promptly delivering your ordered product in perfect condition, precisely meeting your specifications while ensuring timely and efficient service.
High Precision Flowmeter with 100ms Response and Explosion Proof Design
Installation Instructions
 

The installation of the electromagnetic flowmeter varies depending on the site pipeline conditions. Flowmeters without a ball valve should be installed on a non-pressurized pipeline (i.e., non-pressurized installation allows for the selection of flowmeters without a ball valve).
A hole with a diameter of 50 should be made in the pipeline, and preparations should be made to weld a connecting pipe to the opening in the pipeline.
For situations that require continuous flow during loading and unloading or where media overflow is not permitted, a ball valve must be added, which means selecting an insertion-type electromagnetic flowmeter with a ball valve structure.
A hole with a diameter of 50 should be made in the pipeline, and preparations should be made to weld a connecting pipe to the opening in the pipeline.

Measuring range Recommend using range 0.5m/s to 10m/s continuously adjustable
 
Max using range 0.2m/s ~ 15m/s continuously adjustable
 
Output The switching quantity can be set to Pulse output (up to 1000HZ)
High/low flow alarm
Empty pipe alarm
Flow direction indication
Fault alarm
Current output Output 4-20mA
Configuration mode Field configuration with three manual keys
Field configuration through remote controller
Field configuration by hand operator
Memory EEPROM memory that does not disappear and does not require battery storage
 
 

The requirements for the straight pipe sections are 5D upstream and 3D downstream, which ensures the proper use of the electromagnetic flowmeter and meets the accuracy requirements.

The measurement principle of the electromagnetic flowmeter does not depend on the characteristics of the flow.
If there is a certain amount of turbulence and vortices generated in the non-measurement area of the pipeline (such as elbows, tangential throttling, or a partially open shut-off valve upstream), it will not affect the measurement.

However, if there are steady-state vortices in the measurement area, it will affect the stability and accuracy of the measurement.
In this case, some measures should be taken to stabilize the flow distribution:

  1. Increase the length of the straight pipe sections upstream and downstream.
  2. Use a flow stabilizer.
  3. Reduce the cross-section of the measurement point.
  1. Requirements for the external environment
    1. The flowmeter should avoid installation in areas with significant temperature fluctuations or where it is subjected to high-temperature radiation from equipment. If installation is necessary, insulation and ventilation measures must be taken.
    2. The flowmeter is best installed indoors. If it must be installed outdoors, it should be protected from rain, flooding, and direct sunlight, with moisture-proof and sun-proof measures in place.
    3. The flowmeter should avoid installation in environments containing corrosive gases. If installation is necessary, ventilation measures must be implemented.
    4. To facilitate installation, maintenance, and upkeep, there should be ample installation space around the flowmeter.
    5. The installation site of the flowmeter should avoid magnetic fields and strong vibration sources. If there is significant vibration in the pipeline, supports should be provided on both sides of the flowmeter to stabilize the pipeline.

1.2. Pipeline-type electromagnetic flowmeter

2.1. Requirements for straight sections To mitigate the effects of vortices and flow field distortion, there are specific requirements for the lengths of the straight pipe sections upstream and downstream of the flowmeter; otherwise, measurement accuracy will be affected (a straightener can also be installed, and it is advisable to avoid installation close to control valves and partially open valves).

2.2. Requirements for the process pipes The flowmeter has specific requirements for the upstream and downstream process pipes at the installation point; otherwise, measurement accuracy will be affected. a. The inner diameter of the upstream and downstream process pipes should be the same as that of the sensor and must meet the condition: 0.98DN ≤ D ≤ 1.05DN (where DN is the inner diameter of the sensor, and D is the inner diameter of the process pipe). b. The process pipe and the sensor must be concentric, with an axial deviation not exceeding 0.05DN.

2.3. Requirements for Bypass Pipes To ensure optimal maintenance and longevity of your High Precision Flowmeter with its impressive 100ms Response and Explosion Proof Design from Shandong Zhongziyi Intelligent Technology Co., Ltd., the installation of a bypass pipe is highly recommended. This feature is critical in the following scenarios: a. Facilitating the maintenance of the flowmeter, ensuring that it functions flawlessly with minimal downtime. b. Essential for handling heavily contaminated fluids, where the bypass pipe acts as a safeguard. c. Indispensable for situations where the fluid flow cannot be interrupted, allowing the flowmeter to be cleaned and maintained without halting operations.

3. Installation Requirements for Insertion-Type Electromagnetic Flowmeters

3.1. Requirements for Straight Pipe Sections Ensure precision and accuracy in your measurements by adhering to the following guidelines for straight pipe sections: the inlet section should be at least 10 times the nominal diameter (≥ 10×DN), and the outlet section should be at least 5 times the nominal diameter (≥ 5×DN).

3.2. Requirements for Grounding Points To guarantee the reliable operation of your flowmeter and enhance measurement accuracy, it is imperative to prevent the influence of external parasitic potentials. The sensor must be properly grounded with a grounding resistance of less than 10 ohms. (If the metal pipeline is already well-grounded, an additional dedicated grounding device may not be necessary.)

3.3. Requirements for Installation Position Please refer to the accompanying diagram for detailed instructions on the correct installation positioning to maximize the performance and reliability of your flowmeter.


COMPANY AND FACTORY PICTURE:

High Precision Flowmeter with 100ms Response and Explosion Proof Design
Our Advantages
 
High Precision Flowmeter with 100ms Response and Explosion Proof Design


Team Building

We believe that the best team always wins! At Shandong Zhongziyi Intelligent Technology Co., Ltd., we foster a culture of excellence and collaboration, ensuring each member is primed for success and contributes to our groundbreaking innovations.
High Precision Flowmeter with 100ms Response and Explosion Proof Design
Exhibition pictures

We are actively seeking international cooperation through global exhibitions. By participating in these prestigious events, Shandong Zhongziyi Intelligent Technology Co., Ltd. showcases its cutting-edge products, like the High Precision Flowmeter with 100ms Response and Explosion Proof Design, to a worldwide audience, establishing valuable connections and expanding our global footprint.
High Precision Flowmeter with 100ms Response and Explosion Proof Design
FAQ

1, What kind of product do you supply?

Our product includes pressure transmitter, temperature transmitter, level transmitter, pressure gauge, temperature gauge and flow meter.

2,What is your product and technology advantages?

 Our factory was built on 1966 with almost 60 years manufacturing and R&D experience. We are also the supper close partner of Rosemount in China.  our technology closely keeps following Rosemount. Especially, our remote pressure transmitter technology and stability could be No. one in China.

3, Where is your factory location?

Our factory located in Zibo, Shandong province, China, which is top three instrument production area. And take an area of more than 18000 square meters.

4, Can we visit your factory?

You are always welcome to our factory at any time at your convenience.

5, What is the warranty of your product?

Our product warranty is 12 months from the shipping date, but we provide lifetime maintenance.

6, What are your payment terms?

Now, we can accept 50% down payment and 50% balance payable 5 days before delivery by T/T, west union, PayPal and trade assurance online payment.

7, What kind of certification do you have?

We have ISO9001, CCC, CNAS laboratory accreditation certification, Flame-proof certification and intrinsic safety certification, SIL certificate. ECM certificate, Russia EAC and PAC certificate and several invention patents.

8, How long is your delivery date?

For peak season is 4 weeks and 2 weeks for offseason, but no matter peak or off season we will try our best to meet your requirements.

9, How is your after sales services?

 Our products quality  enjoy very good quality reputation and has almost no warranty caused by product itself, but we still provide 24/7 online
services for our customer for any installation, commision, running or other problems.

10, How can I send enquiry?

 You can send enquiry through our email or cellphone as below:
 

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