Anti Vibration High Performance Flowmeter for Gas and Steam Use

• Customization: Available
• After-sales Service: 24/7 After Sales Services
• Warranty: 12 Months From Delivery
• Model NO.: ZZYS30
• Main Application: Water, Wastewater, Diesel Fuel, Fuel Oil, Nature Gas, Corrosive Liquid/Gas, Gas, Steam, Liquid
• Size: DN15-DN300
• Sensor: Tube/Flange
• Application: Industrial Production
• Type: Vortex Flow Meter
• Measuring Media: Gas, Steam, Liquid
• Measuring Principle: Electrical Principles
• Measurement Object: Closed Pipeline
• Certification: JIS, DIN, ANS, GB, CE, RoHS, ISO
• Repeatability: 0.3%
• Medium Temperature: -40-240
• Ambient Temperature: -40-85
• Medium Pressure: ≤100 Bar, More Pressure Need Be Customized
• Material: Sensor: 316L, Hc276
• Output: Two Wire 4~20mA
• Ex-Proof Class: Exd II CT6 CE19.1438 Ex ( Ia ) II CT6
• Housing Protection Class: IP67
• Mounting Type: Integral Mounting, Split Mounting
• Transport Package: Carton
• Specification: 20CM*10CM*30CM
• Trademark: CAMCT
• Origin: China
• Production Capacity: 50, 000.00 Sets/Year
• Package Size: 20.00cm * 20.00cm * 50.00cm
• Package Gross Weight: 5.000kg

Product Description

Product Description

 

Product Overview

The ZZYS30 vortex flowmeter from Shandong Zhongziyi Intelligent Technology Co., Ltd. is an advanced velocity flow instrument designed for versatile applications.
Ideal for measuring, monitoring, and controlling the flow of various liquids, steam, and a wide range of gases.
It boasts a cutting-edge design that withstands mechanical vibrations, impacts, and contamination effortlessly.
With no moving parts, it ensures no wear and tear, eliminating the need for mechanical maintenance. Features include low pressure loss, stable performance, and exceptional accuracy.
Easy installation with customizable sensor and signal converter options to meet specific needs.

Product features:

Extensive application scope, perfectly suited for measuring steam, gas, and liquid flow.
Superior vibration resistance with zero drift at zero point, effectively nullifying external vibration influences.
The ZZY30 model offers integrated temperature and pressure options, significantly reducing installation costs for users.
Provides versatile output options including (0-5) kHz frequency, (4-20) mA, and HART communication/Modbus protocol.
Supports parameter settings via Bluetooth communication. Its wear-resistant and dirt-resistant properties ensure long service life, with explosion-proof safety features for added protection.

Detailed Photos

 

Product Parameters

 

Technical Index

Measurement Medium: Gas, Liquid, Steam
Connection Method: Flange Clamp Type, Flange Type, Insertion Type
Caliber Specifications:
Flange Clamping Type: 25, 32, 50, 80, 100
Flange Connection Type Caliber Selection: 100, 150, 200
Flow Measurement Range: Normal Measurement Flow Velocity Range Reynolds Number 1.5×104~4×106; Gas: 5~50m/s; Liquid: 0.5~7m/s
Normal Measurement Flow Range: Liquid
Gas Flow Measurement Range: See Table 2
Steam Flow Range: See Table 3
Measurement Accuracy: 1.0 Class, 1.5 Class
Measured Medium Temperature:
Room Temperature: -25ºC~100ºC; High Temperature: -25ºC~150ºC, -25ºC~250ºC. Output Signal: Pulse Voltage Output Signal, High Level 8~10V, Low Level 0.7~1.3V. Pulse Duty Cycle: About 50%, Transmission Distance: 100m
Pulse Current Remote Transmission Signal: 4-20 mA, Transmission Distance: 1000m. Instrument Use Environment: Temperature: -25ºC~+55ºC, Humidity: 5~90% RH50ºC. Material: Stainless Steel, Aluminum Alloy
Power Supply: DC24V or Lithium Battery 3.6V
Explosion-Proof Grade: Intrinsically Safe iaIIbT3-T6, Protection Level: IP65

Technical parameters
Medium	Steam, Gas, Liquid
Measuring range	See flow1-3
Caliber	DN15, DN25, DN40, DN50, DN80, DN100, DN200, DN250, DN300
Medium pressure	≤100 bar, more pressure need be customized
Medium temperature	-40°C~+240°C
Ambient temperature	Ordinary type: -40°C~+85°C Ex-proof type: -40°C~+60°C
Accuracy	Liquid, Re≥20000 is ±1.0%, gas and steam, ±1.5%
Repeatability	±0.3%
Material	Measuring pipe:304,316L, HC276
	Sensor: 316L, HC276
	Converter shell: casting aluminum
Instrument caliber	Flange connection: DN15-DN300
	Clamping connection: DN15-DN100
Flange standard	DIN, ANSI, HG20592 (Can be customized)
Pressure loss Gasandliquid saturated steam	ΔP=Cqv²Px          ΔP: pressure loss(pa)                         qv: volume flow                         qm: mass flow ΔP=Cqm²Px                    PX: density                         C: constent
Display	Two-line LCD display, four button operation Instantaneous flow, accumulated flow, vortex frequency, medium temperature, pressure(selectable), circular or non-circular display
Power supply	Ordinary type: (14~36) VDC Ex-proof type: (14~30) VDC Battery power supply
Loading	No-ex-proof: RB=(UB-14DVC)/22MA≤1200Ω Ex-proof: RB=(UB-14DVC)/22MA≤600Ω
Output	Two wire 4~20mA
Ex-proof class	Exd II CT6 CE19.1438 Ex ( ia ) II CT6
Cable interface	1/2''NPT( Internal thread, recommended), M201.5 (Internal thread)
Housing protection class	IP67
Connection type	Flange (DN15-DN300), Clamping (DN15-DN100)
Mounting type	Integral mounting, split mounting (special shielded cable connect the pipe and indicator)

 

Measuring Range:

Gas
Air: t=20°C    p=1.013bar abs =1.7210^-4 mpa.s  Q: flow (sheet 1)
Nominal diameter	Internal diameter	Qmin(m^3/h)	Qmax(m^3/h)
DN15	16	6.79	32.56
DN25	24	10.20	113.94
DN40	38	25.3	326.63
DN50	50	43.89	565.49
DN80	74	96.14	1238.64
DN100	97	165.14	2128.27
DN150	146	374.23	4821.57
DN200	193	702.95	9056.8
DN250	253	1123.7	14478
DN300	305	1632.1	21028

 

Liquid
Water: t=20°C        p=1.013bar abs       ≤10cp                 Q: flow
Nominal diameter	Internal diameter	Qmin(m^3/h)	Qmax(m^3/h)
DN15	16	0.45	5
DN25	24	0.81	11.40
DN40	38	2.04	28.57
DN50	50	3.53	49.47
DN80	74	7.74	108.37
DN100	97	13.30	186.21
DN150	146	30.13	421.86
DN200	193	52.66	792.42
DN250	253	90.5	1266.8
DN300	305	113.41	1839.8

 

Saturated steam
Nominal Diameter	Inner Diameter	Mass flow Qm (kg/h) under different pressure and density
		P=1bar G		P=3.5bar G		P=5.2bar G		P=7 bar G
		ρ=1.13kg/m^3		ρ=2.43kg/m^3		ρ=3.28kg/m^3		ρ=4.17kg/m^3
		t=120.6°C		t=148.2°C		t=160.4°C		t=170.6°C
		min	max	min	max	min	max	min	max
DN15	16	5.87	36.97	7.68	79	8.93	106.68	10.06	135.69
DN25	24	11.82	129.39	17.26	276.4	20.09	373.53	22.66	474.82
DN40	38	29.64	370.71	43.33	792.33	50.63	1070.2	56.8	1361.2
DN50	50	51.31	641.82	75.02	1371.8	87.19	1852.8	98.33	2356.6
DN80	74	112.41	1405.8	164.33	3004.7	191	4058.4	215.39	5161.8
DN100	97	193.14	2415.5	282.36	5162.7	328.16	6973.3	370.09	8869.2
DN150	146	437.56	5472.4	639.69	11696	743.45	15798	838.44	20093
DN200	193	821.91	10279	1201.6	21970	1396.5	29675	1574.9	37743
DN250	253	1313.9	16433	1920.9	35122	2232.5	47439	2517.7	60337
DN300	305	1908.3	23866	2789.8	51010	3242.4	68899	3656.6	87630

 

Nominal Diameter	Inner Diameter	Mass flow Qm (kg/h) under different pressure and density
		P=10.5 bar G		P=14 bar G		P=17.5 bar G		P=20 bar G
		ρ=5.89kg/m^3		ρ=7.6kg/m^3		ρ=9.32kg/m^3		ρ=10.54kg/m^3
		t=186.2°C		t=198.5°C		t=208.5°C		t=215.6°C
		min	max	min	max	min	max	min	max
DN15	16	12.78	191.71	16.51	247.55	20.23	303.36	22.89	343.32
DN25	24	26.93	670.88	30.6	857.88	33.87	955.48	36.04	1201.41
DN40	38	67.51	1878.2	76.72	2150.7	84.93	2395.3	90.35	2557.7
DN50	50	116.89	3251.7	132.82	3723.4	147.03	4147	156.42	4428.1
DN80	74	256.03	7122.4	290.93	8155.8	322.06	9083.7	342.62	9699.3
DN100	97	439.91	12238	499.9	14013	553.38	15608	588.69	16666
DN150	146	996.62	27725	1132.5	31747	1253.7	35359	1333.7	37756
DN200	193	1872.1	52079	2127.3	59634	2354.9	66419	2505.2	70921
DN250	253	2992.7	83254	3400.71	95333	3764.6	106180	4004.9	113380
DN300	305	4346.5	120920	4939.1	138460	5467.5	154210	5816.5	164660

 

Selection list
model								Explanation
ZZY30
Connection	F							Flange connection
	W							Flange clamping
Temperature Resistance Class		T1						Match with 250°c probe
		T2						Match with 350°c probe
Nominal diameter			015					DN15
			020					DN20
			025					DN25
			032					DN32
			040					DN40
			050					DN50
			065					DN65
			080					DN80
			100					DN100
			125					DN125
			150					DN150
			200					DN200
			250					DN250
			300					DN300
Structure				Z				Integrated T and P compensation
				F				Regular model
				S				Split
Material				R1				304
				RL				316L
Instrument model					N			24V power supply Output 3 wire pulse
					V1			24V power, on-site display, 4-20mA, RS485, Impulse output
					V1 B			24V +battery power supply, on-site display, 4-20 mA, RS485, pulse output
Pressure Class							N	Normal
							H	High pressure

 

Certifications

 

PACKING & SHIPPING

We are committed to delivering your ordered product at the earliest possible date, as per your requirements, ensuring it arrives swiftly and safely.

Installation Instructions

 

Installation Requirements

Piping Condition
The installation of the vortex flowmeter necessitates a certain length of straight pipe both upstream and downstream. Here are the typical scenarios (D represents the diameter of the pipe):

Piping condition	upstream	Downstream
Concentric shrinkage pipe full open gate valve	15D	5D
∠90° square elbow	20D	5D
Same plane 2∠90°elbow	25D	5D
Semi-open gate valve regulating valve	50D	5D
Different plane 2∠90°elbow	40D	5D
With rectifier tube bundle	12D	5D

 

1.
Install the sensor on a pipe that is horizontal, vertical, or inclined (with liquid flowing from bottom to top) and matches the sensor's diameter. Ensure there is a sufficient straight pipe length: 15-20D upstream and 5-10D downstream.
2.
The pipe near the liquid sensor should be filled with the liquid being measured.
3.
Avoid installing the sensor on a pipe experiencing strong mechanical vibrations.
4.
The inner diameter of the straight pipe section should closely match the sensor's diameter. If not, use a slightly larger diameter with an error margin of ≤3% and not exceeding 5mm. Avoid locations with strong electromagnetic interference, limited space, or inconvenient maintenance..
5.
Horizontal pipeline installation is the most common for flow sensors. For gas flow with minor liquid content, install the sensor at the highest pipeline point. For liquid flow with minor gas content, install the sensor at the lowest pipeline point.
6.
Vertical pipeline installation for gas flow can be unrestricted in direction. For gas with minor liquid content, ensure the flow is from bottom to top. For liquid flow, positioning should be bottom to top to avoid undue weight on the probe.
7.
Side installation on horizontal pipelines is viable for all fluids, including superheated steam, saturated steam, and low-temperature liquids. Side mounting is preferred to minimize temperature impacts on the amplifier.
8.
Inverted installation on horizontal pipelines is generally discouraged. While unsuitable for general gases or superheated steam, it can measure saturated steam and high-temperature liquids, especially in conditions requiring frequent pipeline cleaning.
9.
For pipelines with insulation layers measuring high-temperature steam, ensure the insulation does not exceed one-third of the bracket height.
10.
Select pressure and temperature measurement points wisely: 3-5D downstream for pressure and 6-8D downstream for temperature, based on measurement needs.

Company Profile

 

Shandong Zhongziyi Intelligent Technology Co., Ltd.
Located in the thriving Zibo Science and Technology Industrial Park,
our state-of-the-art facility spans over 18,000 square meters,
boasting a high-standard, modern manufacturing environment. We are deeply committed to
pioneering efforts in
research and development (R&D),
manufacturing,
sales, and service of advanced pressure and temperature instruments.
As a standing director unit of the National Pressure Gauge Industry Association, we are proud holders of the ISO9001 Quality Management System Certification and recognized as a high-tech enterprise in Shandong Province.
We are also a key partner of Rosemount in China, continually aligning our technology advancements with Rosemount's.
With nearly 60 years of experience in instrument R&D and production,
we have amassed significant technological expertise and customer service experience.
Our products are extensively used across industries, including Petroleum, Chemical, Papermaking,
Metallurgy,
Medicine,
Food,
Power, and Machinery. Our sales network covers the entire country and extends abroad, earning widespread trust and acclaim from our users.
Our core philosophy is 'Quality First, Customer First'.
We warmly welcome customers to visit our factory and discuss business cooperation.

COMPANY AND FACTORY PICTURE:
 

Our Advantages

 

Features:

1. The structure is simple yet robust, designed with no moving parts to ensure high reliability and long-term stability. Operation remains exceptionally dependable, giving you peace of mind.

1. Installation is a breeze, and maintenance is hassle-free, saving you time and effort.

1. The detection sensor avoids direct contact with the measured medium, guaranteeing stable performance and extended lifespan.

1. The output is a precise pulse signal proportional to the flow rate, ensuring no zero drift and maintaining high accuracy.

1. Wide measurement range, range down up to 1:50.

1. With low pressure loss, reduced operating costs, and substantial energy-saving benefits, the flowmeter is highly efficient. Within a specific range of Reynolds numbers, the output signal frequency remains unaffected by changes in the fluid's physical properties and composition. The meter coefficient is solely related to the shape and size of the vortex shedding body, eliminating the need for compensation when measuring fluid volume flow. Typically, recalibration of the meter coefficient is unnecessary even after component changes.

Team Building

We believe in the power of teamwork and trust the best team to achieve victory!
 

Exhibition Pictures

We are proactively seeking international cooperation through various global exhibitions.
 

FAQ

 

1. What kind of product do you supply?

O
ur product
includes
pressure transmitters, temperature transmitters, level transmitters, pressure gauges, temperature gauges, and flow
meters.

2. What are your product and technology advantages?

Our factory was established in 1966, boasting nearly 60 years of manufacturing and R&D expertise. We are also a close strategic partner of Rosemount in
China.
Our technology closely
follows Rosemount. Notably, our remote pressure transmitter technology and stability are considered the best in China.

3. Where is your factory located?

O
ur factory is located in Zibo, Shandong province, China, which is among the top
three
instrument production areas in China.
A
nd it spans over more than 18,000 square meters.

4. Can we visit your factory?

Y
ou are always welcome to visit our factory at your convenience.

5. What is the warranty of your product?

O
ur product warranty is 12 months from the shipping date, with
lifetime
maintenance provided.

6. What are your payment terms?

Currently,
we accept 50% down payment and 50% balance payable 5 days before delivery via T/T, Western Union,
PayPal,
and Trade Assurance online payment.

7. What kind of certification do you have?

W
e have ISO9001, CCC, CNAS laboratory accreditation, Flame-proof certification, intrinsic safety certification, SIL certificate, ECM certificate, Russia EAC and PAC certificates,
a
nd
numerous
invention patents.

8. How long is your delivery date?

F
or peak season, it's 4 weeks, and 2 weeks for the off-season. Regardless of the season, we strive to meet your requirements.

9. How are your after-sales services?

Our products enjoy an excellent reputation for quality, with minimal warranty claims due to product issues. Nevertheless, we provide 24/7 online
services to assist our customers with installation, commissioning, operation, or any other concerns.

10. How can I send an inquiry?

Y
ou can send inquiries through our email or cellphone as provided below: