Wear Resistant Steam Vortex Flowmeter with High Accuracy Features

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  • Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
  • Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
  • Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
  • Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
  • Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
  • Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Certifications
  • Installation Instructions
  • Company Profile
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
ZZYS30
Main Application
Water, Wastewater, Diesel Fuel, Fuel Oil, Nature Gas, Corrosive Liquid/Gas, Gas, Steam, Liquid
Size
DN15-DN300
Sensor
Tube/Flange
Application
Industrial Production
Type
Vortex Flow Meter
Measuring Media
Gas, Steam, Liquid
Measuring Principle
Electrical Principles
Measurement Object
Closed Pipeline
Certification
JIS, DIN, ANS, GB, CE, RoHS, ISO
Repeatability
0.3%
Medium Temperature
-40-240
Ambient Temperature
-40-85
Medium Pressure
≤100 Bar, More Pressure Need Be Customized
Material
Sensor: 316L, Hc276
Output
Two Wire 4~20mA
Ex-Proof Class
Exd II CT6 CE19.1438 Ex ( Ia ) II CT6
Housing Protection Class
IP67
Mounting Type
Integral Mounting, Split Mounting
Transport Package
Carton
Specification
20CM*10CM*30CM
Trademark
CAMCT
Origin
China
Production Capacity
50, 000.00 Sets/Year

Product Description

Product Description

Product Overview

The ZZYS30 vortex flowmeter, a state-of-the-art velocity flow instrument, stands out with its versatile applications across various industries.
Ideal for precise measurement, monitoring, and control of the flow of liquids, steam, and most gases, ensuring unmatched efficiency.
Boasting a robust new structure, it is impervious to mechanical vibrations, impacts, and contaminants.
Engineered with no moving parts, this flowmeter ensures no wear and tear, eliminating the need for mechanical maintenance. It offers minimal pressure loss, consistently stable performance, and unparalleled accuracy.
Designed for hassle-free installation, the sensor and signal converter can be custom-matched according to specific needs.


Product features:

Broad application range, expertly measuring the flow of steam, gas, and liquid in diverse settings.
Exceptional vibration resistance with zero drift at zero point, effectively mitigating the impact of external vibrations.
The ZZY30 offers integrated temperature and pressure measurement options, significantly reducing installation costs for users.
Supports various outputs: (0-5) kHz frequency, (4-20) mA, or HART communication/Modbus protocol communication.
Features Bluetooth communication for easy parameter setting. Its wear-resistant and dirt-resistant design requires no mechanical maintenance, promises a long service life, and is explosion-proof for enhanced safety.

Detailed Photos

Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
Product Parameters

Technical index

Measurement medium: Gas, liquid, steam
Connection method: Flange clamp type, flange type, insertion type
Caliber specifications:
Flange clamping type: 25, 32, 50, 80, 100
Flange connection type caliber selection: 100, 150, 200
Flow measurement range: Normal measurement flow velocity range Reynolds number 1.5×104~4×106; Gas: 5~50m/s; Liquid: 0.5~7m/s
Normal measurement flow range: Liquid,
Gas flow measurement range: See Table 2
Steam flow range: See Table 3
Measurement accuracy: Class 1.0, Class 1.5
Measured medium temperature:
Room temperature: -25ºC~100ºC; High temperature: -25ºC~150ºC, -25ºC~250ºC Output signal: Pulse voltage output signal, High level: 8~10V, Low level: 0.7~1.3V Pulse duty cycle: ~50%, Transmission distance: 100m
Pulse current remote transmission signal: 4-20 mA, Transmission distance: 1000m Instrument use environment: Temperature: -25ºC~+55ºC, Humidity: 5~90% RH upto 50ºC Material: Stainless steel, aluminum alloy
Power supply: DC24V or lithium battery 3.6V
Explosion-proof grade: Intrinsically safe iaIIbT3-T6, Protection level: IP65

Technical parameters
Medium Steam, Gas, Liquid
Measuring range See flow1-3
Caliber DN15, DN25, DN40, DN50, DN80, DN100, DN200, DN250, DN300
Medium pressure 100 bar, more pressure need be customized
Medium temperature -40°C~+240°C
Ambient temperature Ordinary type: -40°C~+85°C
Ex-proof type: -40°C~+60°C
Accuracy Liquid, Re20000 is ±1.0%, gas and steam, ±1.5%
Repeatability ±0.3%
Material Measuring pipe:304,316L, HC276
Sensor: 316L, HC276
Converter shell: casting aluminum
Instrument caliber Flange connection: DN15-DN300
Clamping connection: DN15-DN100
Flange standard DIN, ANSI, HG20592 (Can be customized)
Pressure loss
Gasandliquid

saturated steam
ΔP=Cqv²Px          ΔP: pressure loss(pa)
                        qv: volume flow
                        qm: mass flow
ΔP=Cqm²Px                    PX: density
                        C: constent
Display Two-line LCD display, four button operation
Instantaneous flow, accumulated flow, vortex frequency, medium temperature, pressure(selectable), circular or non-circular display
Power supply Ordinary type: (14~36) VDC
Ex-proof type: (14~30) VDC
Battery power supply
Loading No-ex-proof: RB=(UB-14DVC)/22MA1200Ω
Ex-proof: RB=(UB-14DVC)/22MA≤600Ω
Output Two wire 4~20mA
Ex-proof class Exd II CT6 CE19.1438 Ex ( ia ) II CT6
Cable interface 1/2''NPT( Internal thread, recommended), M201.5 (Internal thread)
Housing protection class IP67
Connection type Flange (DN15-DN300), Clamping (DN15-DN100)
Mounting type Integral mounting, split mounting (special shielded cable connect the pipe and indicator)

Measuring range:
Gas
Air: t=20°C    p=1.013bar abs =1.7210-4 mpa.s  Q: flow (sheet 1)
Nominal diameter Internal diameter Qmin(m3/h) Qmax(m3/h)
DN15 16 6.79 32.56
DN25 24 10.20 113.94
DN40 38 25.3 326.63
DN50 50 43.89 565.49
DN80 74 96.14 1238.64
DN100 97 165.14 2128.27
DN150 146 374.23 4821.57
DN200 193 702.95 9056.8
DN250 253 1123.7 14478
DN300 305 1632.1 21028

Liquid
Water: t=20°C        p=1.013bar abs       10cp                 Q: flow
Nominal diameter Internal diameter Qmin(m3/h) Qmax(m3/h)
DN15 16 0.45 5
DN25 24 0.81 11.40
DN40 38 2.04 28.57
DN50 50 3.53 49.47
DN80 74 7.74 108.37
DN100 97 13.30 186.21
DN150 146 30.13 421.86
DN200 193 52.66 792.42
DN250 253 90.5 1266.8
DN300 305 113.41 1839.8

Saturated steam

Nominal
Diameter

Inner
Diameter
Mass flow Qm (kg/h) under different pressure and density
P=1bar G P=3.5bar G P=5.2bar G P=7 bar G
ρ=1.13kg/m3 ρ=2.43kg/m3 ρ=3.28kg/m3 ρ=4.17kg/m3
t=120.6°C t=148.2°C t=160.4°C t=170.6°C
min max min max min max min max
DN15 16 5.87 36.97 7.68 79 8.93 106.68 10.06 135.69
DN25 24 11.82 129.39 17.26 276.4 20.09 373.53 22.66 474.82
DN40 38 29.64 370.71 43.33 792.33 50.63 1070.2 56.8 1361.2
DN50 50 51.31 641.82 75.02 1371.8 87.19 1852.8 98.33 2356.6
DN80 74 112.41 1405.8 164.33 3004.7 191 4058.4 215.39 5161.8
DN100 97 193.14 2415.5 282.36 5162.7 328.16 6973.3 370.09 8869.2
DN150 146 437.56 5472.4 639.69 11696 743.45 15798 838.44 20093
DN200 193 821.91 10279 1201.6 21970 1396.5 29675 1574.9 37743
DN250 253 1313.9 16433 1920.9 35122 2232.5 47439 2517.7 60337
DN300 305 1908.3 23866 2789.8 51010 3242.4 68899 3656.6 87630


Nominal
Diameter

Inner
Diameter
Mass flow Qm (kg/h) under different pressure and density
P=10.5 bar G P=14 bar G P=17.5 bar G P=20 bar G
ρ=5.89kg/m3 ρ=7.6kg/m3 ρ=9.32kg/m3 ρ=10.54kg/m3
t=186.2°C t=198.5°C t=208.5°C t=215.6°C
min max min max min max min max
DN15 16 12.78 191.71 16.51 247.55 20.23 303.36 22.89 343.32
DN25 24 26.93 670.88 30.6 857.88 33.87 955.48 36.04 1201.41
DN40 38 67.51 1878.2 76.72 2150.7 84.93 2395.3 90.35 2557.7
DN50 50 116.89 3251.7 132.82 3723.4 147.03 4147 156.42 4428.1
DN80 74 256.03 7122.4 290.93 8155.8 322.06 9083.7 342.62 9699.3
DN100 97 439.91 12238 499.9 14013 553.38 15608 588.69 16666
DN150 146 996.62 27725 1132.5 31747 1253.7 35359 1333.7 37756
DN200 193 1872.1 52079 2127.3 59634 2354.9 66419 2505.2 70921
DN250 253 2992.7 83254 3400.71 95333 3764.6 106180 4004.9 113380
DN300 305 4346.5 120920 4939.1 138460 5467.5 154210 5816.5 164660

Selection list
model Explanation
ZZY30              
Connection F             Flange connection
W Flange clamping
Temperature
Resistance Class
T1 Match with 250°c probe
T2 Match with 350°c probe







Nominal diameter
015 DN15
020 DN20
025 DN25
032 DN32
040 DN40
050 DN50
065 DN65
080 DN80
100 DN100
125 DN125
150 DN150
200 DN200
250 DN250
300 DN300

Structure
Z Integrated T and P compensation
F Regular model
S Split
Material R1 304
RL 316L



Instrument model
N 24V power supply Output 3 wire pulse
V1 24V power, on-site display, 4-20mA, RS485, Impulse output
V1

B
24V +battery power supply, on-site display, 4-20 mA, RS485, pulse output
Pressure Class N Normal
H High pressure

Certifications

Wear Resistant Steam Vortex Flowmeter with High Accuracy Features

PACKING & SHIPPING

We will ensure that your ordered product is delivered at the earliest possible date, as per your requirements. Experience prompt and reliable delivery service with our commitment to efficiency.
Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
Installation Instructions

Installation Requirements

Piping condition
The installation of vortex flowmeters necessitates specific lengths of straight pipe both upstream and downstream. Typical scenarios include: (D represents the pipe diameter):

Piping condition upstream Downstream
Concentric shrinkage
pipe full open gate valve
15D 5D
∠90° square elbow 20D 5D
Same plane 2∠90°elbow 25D 5D
Semi-open gate valve regulating valve 50D 5D
Different plane 2∠90°elbow 40D 5D
With rectifier tube bundle 12D 5D

1.
Position the sensor on a horizontal, vertical, or inclined pipe (with liquid flowing upwards) that matches the sensor's diameter. Ensure straight pipe lengths of 15-20D upstream and 5-10D downstream to maintain accuracy.
2.
The pipe adjacent to the liquid sensor must be completely filled with the measuring liquid.
3.
Do not install the sensor on pipes subject to significant mechanical vibrations.
4.
The internal diameter of straight pipe sections should closely match the sensor's diameter. If this isn't possible, use a slightly larger diameter pipe with a deviation of ≤3% and not exceeding 5mm. Avoid areas with strong electromagnetic interference, restricted space, or where maintenance is difficult..
5.
Horizontal pipeline installation is common for flow sensors. When measuring gas with minor liquid content, place the sensor at the pipeline's highest point. For liquids with minor gas content, install the sensor at the lowest point.
6.
Installation in vertical pipelines. For gas flow, place the sensor on vertical pipes without directional restrictions. If gas has minor liquid content, ensure upward flow. For liquids, ensure upward flow to reduce probe loading.
7.
Side mounting on horizontal pipelines. Suitable for all fluids, particularly superheated steam, saturated steam, and low-temperature liquids. Side mounting is ideal for minimizing temperature effects on the amplifier.
8.
Inverted installation on horizontal pipelines is generally inadvisable, except for saturated steam or high-temp liquids requiring frequent cleaning.
9.
For high-temperature steam pipelines with insulation, ensure the insulation layer doesn't exceed one-third of the bracket height.
10.
Selecting pressure and temperature measurement points. For accurate readings, place the pressure measurement point 3-5D downstream and the temperature measurement point 6-8D downstream of the sensor.

Company Profile

Shandong Zhongziyi Intelligent Technology Co., Ltd.
Located in the esteemed Zibo Science and Technology Industrial Park,
it spans an impressive area of over 18,000 square meters.
Our state-of-the-art, high-standard manufacturing facility is
dedicated to
the research and development,
manufacturing,
sales, and service of pressure and temperature instruments.
We are a standing director unit of the National Pressure Gauge Industry Association, proudly possessing ISO9001 quality management system certification. Additionally, we are recognized as a high-tech enterprise in Shandong Province.
As a close partner with Rosemount in China, our technology aligns closely with Rosemount's innovations.
With nearly 60 years of profound expertise in instrument R&D and production,
we boast significant technological achievements and a wealth of customer service experience.
Our products are extensively utilized in industries such as Petroleum, Chemical, Papermaking,
Metallurgy,
Medicine,
Food,
Power, and Machinery, among others. Our sales network spans both nationwide and international markets, earning deep trust and commendation from a vast user base.
The core philosophy of our company is "Quality First, Customer First."
We warmly welcome customers to visit our factory for discussions and collaboration.

COMPANY AND FACTORY PICTURE:

Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
Our Advantages

Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
Key Features:
  1. The structure is ingeniously simple yet exceptionally robust, with no moving parts. This design guarantees high reliability and a long-term operational lifespan.Operation is exceptionally dependable, ensuring uninterrupted performance.
  1. Installation is a breeze, and maintenance is extremely convenient, saving you time and effort.
  1. The detection sensor remains isolated from the measured medium, ensuring stable performance and an extended operational lifespan.
  1. The output produces a pulse signal directly proportional to the flow rate, featuring no zero drift and maintaining high accuracy.
  1. Boasting a wide measurement range,range downup to an impressive 1:50.
  1. Experiencing low pressure loss and low operating costs, this meter brings significant energy-saving benefits. Within a specific Reynolds number range, the output signal frequency remains unaffected by changes in fluid properties and composition. The meter coefficient depends solely on the shape and size of the vortex shedding body, eliminating the need for fluid volume flow compensation. Generally,recalibration of the meter coefficient is unnecessary even after component changes.


Team Building

We believe in the power of the best team!

Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
Exhibition Highlights

We are proactively seeking international cooperation through global exhibitions.

Wear Resistant Steam Vortex Flowmeter with High Accuracy Features
FAQ

1. What kind of product do you supply?

Our
product
range
includes pressure transmitters, temperature transmitters, level transmitters, pressure gauges, temperature gauges, and flow
meters.

2. What are your product and technology advantages?

Our factory, established in 1966, boasts nearly 60 years of manufacturing and R&D excellence. As a close partner of Rosemount in
China,
our technology continuously
advances alongside Rosemount's. Particularly, our remote pressure transmitter technology and stability are unparalleled within China.

3. Where is your factory located?

Our
factory is situated in Zibo, Shandong province, China, a top
three
instrument production area.
It
spans over 18,000 square meters.

4. Can we visit your factory?

You
are always welcome to visit our factory at any time that is convenient for you.

5. What is the warranty of your product?

Our
product warranty lasts for 12 months from the shipping date, but we also offer
lifetime
maintenance.

6. What are your payment terms?

Currently,
we accept a 50% down payment and 50% balance payable 5 days before delivery via T/T, Western Union,
PayPal,
and trade assurance online payment.

7. What kind of certification do you have?

We
hold ISO9001, CCC, CNAS laboratory accreditation, Flame-proof certification, intrinsic safety certification, SIL certificate, ECM certificate, Russia EAC and PAC certificates,
as
well
as
several

invention patents.

8. How long is your delivery date?
Our peak season delivery time is 4 weeks, and 2 weeks for the offseason. Regardless of the season, we always strive to meet your requirements.

9. How are your after-sales services?

Our products enjoy an excellent reputation for quality, with almost no warranty issues arising from the products themselves. Nonetheless, we provide 24/7 online
services to assist our customers with any installation, commissioning, operational, or other issues.

10. How can I send an inquiry?

You
can send inquiries via our email or cellphone provided below:

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