Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission

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  • Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
  • Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
  • Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
  • Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
  • Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
  • Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Certifications
  • Installation Instructions
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
ZYDC
Main Application
Water, Wastewater, Diesel Fuel, Fuel Oil, Nature Gas
Size
DN15-DN500
Sensor
Tube/Flange
Application
Industrial Production
Type
Electromagnetic Flow Meter
Measuring Media
Conductivity Liquid
Measuring Principle
Electrical Principles
Measurement Object
Closed Pipeline
Certification
JIS, DIN, ANS, GB, CE, RoHS, ISO
Response Time
100ms
Output
4-20mA
Explosion Proof
Exd II CT6
IP
67,68
Velocity Range
0.1-15m/ S
Range Down
150:1
Repeatability
+-0.1%
Conductivity Range
≥5μ S / Cm
Ambient Temperature
-25°ºC~+60°ºC
Relative Humidity
-25°ºC~+60°ºC
Transport Package
Carton
Specification
30CM*20CM*50CM
Trademark
CAMCT
Origin
China
Production Capacity
5000 Sets/Year

Packaging & Delivery

Package Size
30.00cm * 30.00cm * 40.00cm
Package Gross Weight
5.000kg

Product Description

Product Description
 
Production overview

Electromagnetic Flow Meter Product Overview.
The ZYDC electromagnetic flow meter consists of two parts: a sensor and a converter. It operates based on Faraday's electromagnetic induction law and is used to measure conductive fluids. The ZYDC electromagnetic flow meter is a high-precision and highly reliable product that has been continuously upgraded and improved. This flow meter has achieved a leading level in the country in terms of excitation technology, lining technology, and intelligent technology, and complies with relevant standards such as JB/T9248-2015 and JJG 1033-2007.

Features:

- Exhibits exceptional stability, excellent repeatability, and remarkable accuracy of up to 0.2%.
- Free from flow obstruction components, ensuring no pressure loss and minimal risk of clogging.
- Highly adaptable to both corrosive and abrasive media.
- Facilitates operation without opening the cover through mobile Bluetooth and infrared remote control.
- Incorporates stainless steel mesh technology, making it suitable for use under negative pressure environments.
- Supports advanced GPRS and Bluetooth wireless transmission; fully compatible with MODBUS and HART communication protocols.
- Features a 16-bit embedded microprocessor for rapid computation, high precision, and programmable low-frequency square wave excitation, thereby enhancing the stability of flow measurement with low power consumption.
- Utilizes SMD components and surface mount technology (SMT) to ensure high circuit reliability. Allows for online modification of the measurement range based on actual user needs in the field, thereby better aligning with data acquisition terminals.
- Measurement results remain independent of fluid pressure, temperature, density, viscosity, and other physical parameters, ensuring consistent accuracy.
- Equipped with digital communication signal outputs such as RS485, RS232, HART, Modbus, and Profibus-DP (optional), offering versatile connectivity options.
- Features self-check, self-diagnosis, and alarm functions for enhanced reliability and user convenience.
- Contains three internal accumulators that can display forward cumulative amount, reverse cumulative amount, and differential cumulative amount separately. An internal clock is included to record up to 16 power outage times (optional).
- The ultra-low EMI switch power supply is designed to accommodate a wide range of power supply voltage variations and offers excellent EMI resistance.
Detailed Photos
 
Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
Product Parameters
 
Technical parameters: Discover the advanced features and cutting-edge specifications of the Explosion Proof Flowmeter by Shandong Zhongziyi Intelligent Technology Co., Ltd. This high-accuracy device offers reliable wireless transmission, ensuring seamless and precise flow measurements, even in the most challenging environments.
Product advantages
Project CAMCT Others
Lower flow limit 0.1m/ s (linear accuracy guaranteed)
 
0.3m/ s (linear accuracy guaranteed)
 
Response time 100ms ≥3S
Strong steady flow function have Don't have
 
Product category
Medium Conductive liquid such as sewage, chemical liquid and tap water
Output 4-20Ma (load resistance 0~750Ω), pulse, frequency, RS485 protocol
Accuracy class Class 0.3, 0.5 Velocity range 0.1-15m/ s
Medium temperature -20~+160ºC Ex-proof grade Exd lI CT6 G
Protection grade IP67, Special requirements could up to IP68
 
Technical parameters
Executive standards Electromagnetic flowmeter(JJG 1033-2)
Nominal caliber (can be customized) Pipe type PTFE lining: DN15-DN2000
Pipe type rubber lining: DN65-DN2000
Pipe type PFA lining: DN40-DN600
Flow direction Positive, negative, net flow
Range down 150:1
Repeatability ±0.1%
Medium temperature Regular rubber lining: -20ºC~+60ºC
Normal temperature rubber lining: -20ºC~+90ºC
PTFE lining: -30ºC~+120ºC
High temperature PFA lining: -20ºC~+160ºC
Rated working pressure (DN15~DN25) ≤4.0MPa
(DN32~DN300)≤1.6MPa (DN350~DN800)≤1.0MPa (DN800~DN2000)≤0.6MPa
Velocity range 0.1-15m/ s
Conductivity range ≥5μ s / cm
Communication output RS485, HART protocol, GPRS output
Power supply 220VAC,Tolerance 15%or 24VDC,ripple wave≤5%
Required straight pipe segment length Upstream≥5DN, Downstream≥2DN
Connection type Flange connection: HG20592-2015
Protection grade IP67
Ex-proof Class ExdIIct6  Certificate No.:CE19.14
Ambient temperature -25°ºC~+60°ºC
Relative humidity 5%~95%
Total power consumed <7.5W
 
Measurable range
Caliber Min adjustable range(0.3m/s, per hour) Max adjustable range
(10m/s, per hour)
mm inch m³/h GPM m³/h G
15 0.5 0.19 0.84 6.36 28.0
25 1 0.53 2.35 17.7 78.0
32 1.25 0.87 3 29.0 100
40 2 1.36 600 45.2 200
50 2 2.12 9.35 70.7 310
65 2.5 3.58 15.0 119.5 502
80 3 5.43 24.0 181.0 800
100 4 8.48 37.5 282.7 1250
125 5 13.25 60.2 441.8 2008
150 6 19.1 84.0 636.1 2800
200 8 34.0 150.0 11313 5000
250 10 53.0 41.0 1767 8031
300 12 76.3 347 2544 11565
350 14 103.9 472.3 3463 15741
400 16 135.7 616.9 4523 20560
 
Selection list  
ZYDC Intelligent electromagnetic flowmeter  
M Integral  
F Split  
Lining material F PTFE  
Z Rubber lining  
A PFA  
Pipe connection C1 HG 1.0Mpa flange type  
C2 HG 1.6Mpa flange type  
C3 HG 2.5Mpa flange type  
E1S DIN PN10 clamping type  
E2S DIN PN16 clamping type  
Instrument caliber DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200  
Nominal caliber  
Electrode material L 316L  
H HC 276  
Ti Titanium  
Ta Tantalum  
P Platinum-iridium alloy  
N No  
Electrode ring S 316L  
H HC 276  
Ti Titanium  
Ta Tantalum  
P Platinum-iridium alloy  
Connection      
2 1/2" NPT Internal thread  
4 M20*1.5 Internal thread  
Power supply A2 220V AC  
D1 24V DC  
Ex-proof Explosion-proof sign  
N No ex-proof  
D Flame-proof EXD II CT6  
Communication protocol Communication protocol  
N No  
H Hart protocol  
M Modbus protocol  
P Profibus-PA  
   
Selection example: ZYDC/M/F/C2/L/DN25  
Explanation: intellgiengt flowmeter integrated PTFE lining flange connection 1.6Mpa 316L electrode 1/2NPT internal thread 220V AC power supply Modbus protocol  
 
Certifications
 
Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission

PACKING & SHIPPING

We are dedicated to ensuring that your ordered product is delivered at the earliest possible date, precisely tailored to your specifications. Our commitment is to provide timely, efficient, and reliable service to meet your needs.
Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
Installation Instructions
 

The installation of the electromagnetic flowmeter varies depending on the site pipeline conditions. Flowmeters without a ball valve should be installed on a non-pressurized pipeline. This non-pressurized installation allows for the selection of flowmeters without a ball valve, ensuring smooth and precise measurement.
Ensure a precise installation by creating a hole with a diameter of 50mm in the pipeline, then prepare to weld a connecting pipe to the opening. This facilitates a robust connection and accurate flow measurement.
For operations requiring continuous flow and where media overflow must be avoided, incorporating a ball valve is essential. This necessitates choosing an insertion-type electromagnetic flowmeter equipped with a ball valve structure, ensuring uninterrupted and secure flow management.
Create a hole with a diameter of 50mm in the pipeline and prepare to weld a connecting pipe to the opening. This preparation ensures a secure and precise installation for optimal flow measurement.

Measuring range Recommend using range 0.5m/s to 10m/s continuously adjustable
 
Max using range 0.2m/s ~ 15m/s continuously adjustable
 
Output The switching quantity can be set to Pulse output (up to 1000HZ)
High/low flow alarm
Empty pipe alarm
Flow direction indication
Fault alarm
Current output Output 4-20mA
Configuration mode Field configuration with three manual keys
Field configuration through remote controller
Field configuration by hand operator
Memory EEPROM memory that does not disappear and does not require battery storage
 
 

To ensure optimal performance and measurement accuracy, the straight pipe sections should be 5D upstream and 3D downstream. This setup guarantees the electromagnetic flowmeter functions correctly and meets all precision requirements.

The measurement principle of the electromagnetic flowmeter is independent of flow characteristics, ensuring versatile and reliable operation across various conditions.
Even if turbulence and vortices are generated in the non-measurement area of the pipeline (due to elbows, tangential throttling, or a partially open shut-off valve upstream), the measurement accuracy remains unaffected.

However, steady-state vortices within the measurement area can compromise stability and accuracy. Addressing such issues is crucial for maintaining precise measurements.
In such cases, implement measures to stabilize the flow distribution:

  1. Increase the length of the straight pipe sections upstream and downstream. This adjustment helps maintain consistent and accurate flow measurements.
  2. Use a flow stabilizer to minimize turbulence and ensure stable flow, enhancing measurement reliability.
  3. Reduce the cross-section of the measurement point to streamline flow and improve measurement precision.
  1. Requirements for the external environment
    1. Avoid installing the flowmeter in areas with significant temperature fluctuations or high-temperature radiation from equipment. If installation in such areas is necessary, ensure proper insulation and ventilation measures are in place.
    2. For best results, install the flowmeter indoors. If an outdoor installation is unavoidable, protect the device from rain, flooding, and direct sunlight by implementing moisture-proof and sun-proof measures.
    3. Avoid installing the flowmeter in environments with corrosive gases. If installation in such environments is necessary, ensure adequate ventilation measures are implemented.
    4. To facilitate installation, maintenance, and upkeep, ensure there is ample space around the flowmeter.
    5. The installation site should avoid exposure to magnetic fields and strong vibrations. If significant vibration is present in the pipeline, support the pipeline on both sides of the flowmeter to stabilize it.

1.2. Pipeline-type electromagnetic flowmeter

2.1. Requirements for straight sections To mitigate the effects of vortices and flow field distortion, specific lengths for the straight pipe sections upstream and downstream of the flowmeter are mandated. Otherwise, measurement accuracy may be compromised. Installing a straightener and avoiding close proximity to control valves and partially open valves is advisable.

2.2. Requirements for the process pipes The flowmeter has precise requirements for the upstream and downstream process pipes at the installation point. The inner diameter of the upstream and downstream process pipes should match the sensor's inner diameter, meeting the condition: 0.98DN ≤ D ≤ 1.05DN (where DN is the sensor's inner diameter and D is the process pipe's inner diameter). Additionally, the process pipe and sensor must be concentric, with an axial deviation not exceeding 0.05DN.

2.3. Requirements for Bypass Pipes To ensure seamless maintenance of the flowmeter, it is highly recommended to install a bypass pipe. This is particularly crucial for handling heavily contaminated fluids or in instances where the flowmeter requires cleaning without interrupting the fluid flow. a. Facilitates maintenance of the flowmeter. b. Essential for heavily contaminated fluids. c. Enables cleaning of the flowmeter without halting fluid flow.

3. Installation Requirements for Insertion-Type Electromagnetic Flowmeters

3.1. Requirements for Straight Pipe Sections Inlet/Outlet Straight Pipe Sections: For optimal performance, the inlet should be ≥ 10×DN and the outlet should be ≥ 5×DN.

3.2. Requirements for Grounding Points To guarantee the reliable operation of the instrument and enhance measurement accuracy, the sensor must not be influenced by external parasitic potentials. It should be well-grounded with a grounding resistance of less than 10. (If the metal pipeline is sufficiently grounded, a dedicated grounding device is unnecessary.)

3.3. Requirements for Installation Position Refer to the diagram for precise installation positioning.


COMPANY AND FACTORY PICTURES:

Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
Our Advantages
 
Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission


Team Building Excellence

We firmly believe that the most exceptional team always triumphs!
Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
Stunning Exhibition Pictures

We are proactively pursuing international partnerships through prestigious global exhibitions.
Explosion Proof Flowmeter with High Accuracy and Reliable Wireless Transmission
FAQ

1, What kind of product do you supply?

Our product includes pressure transmitter, temperature transmitter, level transmitter, pressure gauge, temperature gauge and flow meter.

2,What is your product and technology advantages?

 Our factory was built on 1966 with almost 60 years manufacturing and R&D experience. We are also the supper close partner of Rosemount in China.  our technology closely keeps following Rosemount. Especially, our remote pressure transmitter technology and stability could be No. one in China.

3, Where is your factory location?

Our factory located in Zibo, Shandong province, China, which is top three instrument production area. And take an area of more than 18000 square meters.

4, Can we visit your factory?

You are always welcome to our factory at any time at your convenience.

5, What is the warranty of your product?

Our product warranty is 12 months from the shipping date, but we provide lifetime maintenance.

6, What are your payment terms?

Now, we can accept 50% down payment and 50% balance payable 5 days before delivery by T/T, west union, PayPal and trade assurance online payment.

7, What kind of certification do you have?

We have ISO9001, CCC, CNAS laboratory accreditation certification, Flame-proof certification and intrinsic safety certification, SIL certificate. ECM certificate, Russia EAC and PAC certificate and several invention patents.

8, How long is your delivery date?

For peak season is 4 weeks and 2 weeks for offseason, but no matter peak or off season we will try our best to meet your requirements.

9, How is your after sales services?

 Our products quality  enjoy very good quality reputation and has almost no warranty caused by product itself, but we still provide 24/7 online
services for our customer for any installation, commision, running or other problems.

10, How can I send enquiry?

 You can send enquiry through our email or cellphone as below:
 

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