High Reliability Flowmeter with ANSI Standards and Easy Mounting Features

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  • High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
  • High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
  • High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
  • High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
  • High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
  • High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Certifications
  • Installation Instructions
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
ZYDC
Main Application
Water, Wastewater, Diesel Fuel, Fuel Oil, Nature Gas
Size
DN15-DN500
Sensor
Tube/Flange
Application
Industrial Production
Type
Electromagnetic Flow Meter
Measuring Media
Conductivity Liquid
Measuring Principle
Electrical Principles
Measurement Object
Closed Pipeline
Certification
JIS, DIN, ANS, GB, CE, RoHS, ISO
Response Time
100ms
Output
4-20mA
Explosion Proof
Exd II CT6
IP
67,68
Velocity Range
0.1-15m/ S
Range Down
150:1
Repeatability
+-0.1%
Conductivity Range
≥5μ S / Cm
Ambient Temperature
-25°ºC~+60°ºC
Relative Humidity
-25°ºC~+60°ºC
Transport Package
Carton
Specification
30CM*20CM*50CM
Trademark
CAMCT
Origin
China
Production Capacity
5000 Sets/Year

Packaging & Delivery

Package Size
30.00cm * 30.00cm * 40.00cm
Package Gross Weight
5.000kg

Product Description

Product Description
 
Production Overview

Electromagnetic Flow Meter Product Overview.
The ZYDC electromagnetic flow meter by Shandong Zhongziyi Intelligent Technology Co., Ltd. is a two-part system composed of a sensor and a converter. Utilizing Faraday's electromagnetic induction law, it precisely measures conductive fluids. Renowned for its high precision and reliability, the ZYDC flow meter has undergone continuous enhancements to achieve national leadership in excitation, lining, and intelligent technologies. Complying with JB/T9248-2015 and JJG 1033-2007 standards, this device sets the benchmark in the industry.

Features:

- Exhibits stable performance, exceptional repeatability, and high accuracy (up to 0.2%).
- Designed with no flow obstruction components, eliminating pressure loss and reducing clogging occurrences.
- Demonstrates excellent adaptability to both highly corrosive and abrasive media.
- Allows seamless operation without opening the cover via mobile Bluetooth and infrared remote control.
- Equipped with stainless steel mesh technology, making it ideal for negative pressure environments.
- Supports GPRS and Bluetooth wireless transmission and is compatible with communication protocols such as MODBUS and HART.
- Features a 16-bit embedded microprocessor for rapid computation, high precision, and programmable low-frequency square wave excitation, ensuring stable flow measurement with low power consumption.
- Utilizes SMD components and surface mount technology (SMT) for superior circuit reliability. The measurement range can be modified online to align with real-time user requirements, optimizing data acquisition.
- Delivers measurement results that are independent of fluid pressure, temperature, density, viscosity, and other physical parameters.
- Offers digital communication signal outputs including RS485, RS232, HART, Modbus, and optional Profibus-DP.
- Equipped with self-check, self-diagnosis, and alarm functions for increased reliability.
- Features three internal accumulators displaying forward, reverse, and differential cumulative amounts separately. An internal clock records up to 16 power outage instances (optional).
- The ultra-low EMI switch power supply accommodates a wide range of power supply voltage variations, providing robust EMI resistance.
Detailed Photos
 
High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
Product Parameters
 
Technical Parameters: Exact Measurements and Advanced Features
Product advantages
Project CAMCT Others
Lower flow limit 0.1m/ s (linear accuracy guaranteed)
 
0.3m/ s (linear accuracy guaranteed)
 
Response time 100ms ≥3S
Strong steady flow function have Don't have
 
Product category
Medium Conductive liquid such as sewage, chemical liquid and tap water
Output 4-20Ma (load resistance 0~750Ω), pulse, frequency, RS485 protocol
Accuracy class Class 0.3, 0.5 Velocity range 0.1-15m/ s
Medium temperature -20~+160ºC Ex-proof grade Exd lI CT6 G
Protection grade IP67, Special requirements could up to IP68
 
Technical parameters
Executive standards Electromagnetic flowmeter(JJG 1033-2)
Nominal caliber (can be customized) Pipe type PTFE lining: DN15-DN2000
Pipe type rubber lining: DN65-DN2000
Pipe type PFA lining: DN40-DN600
Flow direction Positive, negative, net flow
Range down 150:1
Repeatability ±0.1%
Medium temperature Regular rubber lining: -20ºC~+60ºC
Normal temperature rubber lining: -20ºC~+90ºC
PTFE lining: -30ºC~+120ºC
High temperature PFA lining: -20ºC~+160ºC
Rated working pressure (DN15~DN25) ≤4.0MPa
(DN32~DN300)≤1.6MPa (DN350~DN800)≤1.0MPa (DN800~DN2000)≤0.6MPa
Velocity range 0.1-15m/ s
Conductivity range ≥5μ s / cm
Communication output RS485, HART protocol, GPRS output
Power supply 220VAC,Tolerance 15%or 24VDC,ripple wave≤5%
Required straight pipe segment length Upstream≥5DN, Downstream≥2DN
Connection type Flange connection: HG20592-2015
Protection grade IP67
Ex-proof Class ExdIIct6  Certificate No.:CE19.14
Ambient temperature -25°ºC~+60°ºC
Relative humidity 5%~95%
Total power consumed <7.5W
 
Measurable range
Caliber Min adjustable range(0.3m/s, per hour) Max adjustable range
(10m/s, per hour)
mm inch m³/h GPM m³/h G
15 0.5 0.19 0.84 6.36 28.0
25 1 0.53 2.35 17.7 78.0
32 1.25 0.87 3 29.0 100
40 2 1.36 600 45.2 200
50 2 2.12 9.35 70.7 310
65 2.5 3.58 15.0 119.5 502
80 3 5.43 24.0 181.0 800
100 4 8.48 37.5 282.7 1250
125 5 13.25 60.2 441.8 2008
150 6 19.1 84.0 636.1 2800
200 8 34.0 150.0 11313 5000
250 10 53.0 41.0 1767 8031
300 12 76.3 347 2544 11565
350 14 103.9 472.3 3463 15741
400 16 135.7 616.9 4523 20560
 
Selection list  
ZYDC Intelligent electromagnetic flowmeter  
M Integral  
F Split  
Lining material F PTFE  
Z Rubber lining  
A PFA  
Pipe connection C1 HG 1.0Mpa flange type  
C2 HG 1.6Mpa flange type  
C3 HG 2.5Mpa flange type  
E1S DIN PN10 clamping type  
E2S DIN PN16 clamping type  
Instrument caliber DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200  
Nominal caliber  
Electrode material L 316L  
H HC 276  
Ti Titanium  
Ta Tantalum  
P Platinum-iridium alloy  
N No  
Electrode ring S 316L  
H HC 276  
Ti Titanium  
Ta Tantalum  
P Platinum-iridium alloy  
Connection      
2 1/2" NPT Internal thread  
4 M20*1.5 Internal thread  
Power supply A2 220V AC  
D1 24V DC  
Ex-proof Explosion-proof sign  
N No ex-proof  
D Flame-proof EXD II CT6  
Communication protocol Communication protocol  
N No  
H Hart protocol  
M Modbus protocol  
P Profibus-PA  
   
Selection example: ZYDC/M/F/C2/L/DN25  
Explanation: intellgiengt flowmeter integrated PTFE lining flange connection 1.6Mpa 316L electrode 1/2NPT internal thread 220V AC power supply Modbus protocol  
 
Certifications
 
High Reliability Flowmeter with ANSI Standards and Easy Mounting Features

PACKING & SHIPPING

We are committed to delivering your ordered product at the earliest possible date, meticulously adhering to your specific requirements. Our unwavering dedication ensures timely and efficient service, providing you with peace of mind and unmatched reliability.
High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
Installation Instructions
 

The installation of the electromagnetic flowmeter varies depending on the site pipeline conditions. If the flowmeter lacks a ball valve, it should be installed on a non-pressurized pipeline, allowing for the selection of flowmeters without a ball valve.
A pipeline hole with a diameter of 50mm should be created, and preparations for welding a connecting pipe to the pipeline opening must be made.
For continuous flow during loading/unloading or where media overflow is not permitted, a ball valve must be added. Select an insertion-type electromagnetic flowmeter with a ball valve structure in such cases.
A pipeline hole with a diameter of 50mm should be created, and preparations for welding a connecting pipe to the pipeline opening must be made.

Measuring range Recommend using range 0.5m/s to 10m/s continuously adjustable
 
Max using range 0.2m/s ~ 15m/s continuously adjustable
 
Output The switching quantity can be set to Pulse output (up to 1000HZ)
High/low flow alarm
Empty pipe alarm
Flow direction indication
Fault alarm
Current output Output 4-20mA
Configuration mode Field configuration with three manual keys
Field configuration through remote controller
Field configuration by hand operator
Memory EEPROM memory that does not disappear and does not require battery storage
 
 

Straight pipe sections must be 5D upstream and 3D downstream to ensure proper flowmeter use and meet accuracy requirements.

The measurement principle of the electromagnetic flowmeter is independent of flow characteristics.
Turbulence and vortices generated in the non-measurement area (e.g., elbows, tangential throttling, or a partially open shut-off valve upstream) will not affect the measurement.

However, steady-state vortices in the measurement area will affect measurement stability and accuracy.
To stabilize flow distribution, consider the following measures:

  1. Increase the length of the straight pipe sections upstream and downstream.
  2. Use a flow stabilizer.
  3. Reduce the cross-section of the measurement point.
  1. Requirements for the External Environment
    1. Avoid installing the flowmeter in areas with significant temperature fluctuations or high-temperature radiation from equipment. If unavoidable, implement insulation and ventilation measures.
    2. Ideally, install the flowmeter indoors. If outdoor installation is necessary, protect it from rain, flooding, and direct sunlight with moisture-proof and sun-proof measures.
    3. Avoid installing the flowmeter in corrosive gas environments. If necessary, ensure proper ventilation.
    4. Ensure ample installation space around the flowmeter to facilitate installation, maintenance, and upkeep.
    5. Avoid installing the flowmeter near magnetic fields and strong vibration sources. If the pipeline experiences significant vibration, provide supports on both sides to stabilize it.

1.2. Pipeline-type Electromagnetic Flowmeter

2.1. Requirements for Straight Sections To mitigate the effects of vortices and flow field distortion, specific lengths for the straight pipe sections upstream and downstream of the flowmeter are required. Otherwise, measurement accuracy will suffer. A straightener can be installed, and it's advisable to avoid installing the flowmeter close to control or partially open valves.

2.2. Requirements for Process Pipes The flowmeter has specific requirements for upstream and downstream process pipes at the installation point. Otherwise, measurement accuracy will be affected. a. The inner diameter of the upstream and downstream process pipes should match the sensor's inner diameter, meeting the condition: 0.98DN ≤ D ≤ 1.05DN (where DN is the sensor's inner diameter, and D is the process pipe's inner diameter). b. The process pipe and sensor must be concentric, with an axial deviation not exceeding 0.05DN.

2.3. Requirements for Bypass Pipes To ensure seamless maintenance of the flowmeter, the installation of a bypass pipe is highly recommended. This is especially crucial for handling heavily contaminated fluids and instances where cleaning the flowmeter without halting fluid flow is necessary. a. Essential for facilitating the maintenance of the flowmeter. b. Indispensable for managing heavily contaminated fluids. c. Enables cleaning without interrupting the fluid flow.

3. Installation Requirements for Insertion-Type Electromagnetic Flowmeters

3.1. Requirements for Straight Pipe Sections Inlet/Outlet Straight Pipe Sections: Ensure the inlet section is ≥ 10×DN and the outlet section is ≥ 5×DN for optimal performance.

3.2. Requirements for Grounding Points To guarantee reliable instrument operation and enhance measurement accuracy, the sensor must be well-grounded to prevent external parasitic potentials. Grounding resistance should be below 10. (If the metal pipeline is adequately grounded, a dedicated grounding device is unnecessary.)

3.3. Requirements for Installation Position Refer to the accompanying diagram for precise installation positioning.


COMPANY AND FACTORY PICTURE:

High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
Our Advantages
 
High Reliability Flowmeter with ANSI Standards and Easy Mounting Features


Team Building

We believe that the best team always wins!
High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
Exhibition pictures

We are actively seeking international cooperation through global exhibitions.
High Reliability Flowmeter with ANSI Standards and Easy Mounting Features
FAQ
1, What kind of product do you supply?

Our product includes pressure transmitter, temperature transmitter, level transmitter, pressure gauge, temperature gauge and flow meter.

2,What is your product and technology advantages?

 Our factory was built on 1966 with almost 60 years manufacturing and R&D experience. We are also the supper close partner of Rosemount in China.  our technology closely keeps following Rosemount. Especially, our remote pressure transmitter technology and stability could be No. one in China.

3, Where is your factory location?

Our factory located in Zibo, Shandong province, China, which is top three instrument production area. And take an area of more than 18000 square meters.

4, Can we visit your factory?

You are always welcome to our factory at any time at your convenience.

5, What is the warranty of your product?

Our product warranty is 12 months from the shipping date, but we provide lifetime maintenance.

6, What are your payment terms?

Now, we can accept 50% down payment and 50% balance payable 5 days before delivery by T/T, west union, PayPal and trade assurance online payment.

7, What kind of certification do you have?

We have ISO9001, CCC, CNAS laboratory accreditation certification, Flame-proof certification and intrinsic safety certification, SIL certificate. ECM certificate, Russia EAC and PAC certificate and several invention patents.

8, How long is your delivery date?

For peak season is 4 weeks and 2 weeks for offseason, but no matter peak or off season we will try our best to meet your requirements.

9, How is your after sales services?

 Our products quality  enjoy very good quality reputation and has almost no warranty caused by product itself, but we still provide 24/7 online
services for our customer for any installation, commision, running or other problems.

10, How can I send inquiry?

 You can send inquiry through our email or cellphone as below:
 

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