Easy Install High Accuracy Vortex Flowmeter for Steam Applications

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  • Easy Install High Accuracy Vortex Flowmeter for Steam Applications
  • Easy Install High Accuracy Vortex Flowmeter for Steam Applications
  • Easy Install High Accuracy Vortex Flowmeter for Steam Applications
  • Easy Install High Accuracy Vortex Flowmeter for Steam Applications
  • Easy Install High Accuracy Vortex Flowmeter for Steam Applications
  • Easy Install High Accuracy Vortex Flowmeter for Steam Applications
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Certifications
  • Installation Instructions
  • Company Profile
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
ZZYS30
Accuracy
>±1%
Main Application
Water, Wastewater, Diesel Fuel, Fuel Oil, Nature Gas, Corrosive Liquid/Gas, Gas, Steam, Liquid
Size
DN15-DN300
Sensor
Tube/Flange
Application
Industrial Production
Type
Vortex Flow Meter
Measuring Media
Gas, Steam, Liquid
Measuring Principle
Electrical Principles
Measurement Object
Closed Pipeline
Certification
JIS, DIN, ANS, GB, CE, RoHS, ISO
Repeatability
0.3%
Medium Temperature
-40-240
Ambient Temperature
-40-85
Medium Pressure
≤100 Bar, More Pressure Need Be Customized
Material
Sensor: 316L, Hc276
Output
Two Wire 4~20mA
Ex-Proof Class
Exd II CT6 CE19.1438 Ex ( Ia ) II CT6
Housing Protection Class
IP67
Mounting Type
Integral Mounting, Split Mounting
Transport Package
Carton
Specification
20CM*10CM*30CM
Trademark
CAMCT
Origin
China
Production Capacity
50, 000.00 Sets/Year

Packaging & Delivery

Package Size
20.00cm * 20.00cm * 50.00cm
Package Gross Weight
5.000kg

Product Description

Product Description

Product Overview

The ZZYS30 vortex flowmeter is an exceptional velocity flow instrument, designed to excel in a wide array of applications.
Perfectly suited for accurately measuring, monitoring, and controlling the flow of liquids, steam, and most gases with precision.
Boasting a groundbreaking structure that withstands mechanical vibrations, impacts, and contamination effortlessly.
Featuring no moving parts, ensuring no wear and tear, requiring no mechanical maintenance, offering low pressure loss, stable performance, and remarkable accuracy.
Installation is a breeze, with the flexibility to match the sensor and signal converter as needed.


Product Features:

Versatile application range, ideal for measuring the flow of steam, gas, and liquid with exceptional reliability.
Superior vibration performance with zero drift at zero point, effectively neutralizing the impact of external vibrations.
The ZZY30 provides integrated temperature and pressure options, significantly reducing installation costs for users.
Offers (0-5) kHz frequency output, (4-20) mA output, or robust HART/Modbus protocol communication.
Supports convenient parameter setting via Bluetooth communication. Wear-resistant, dirt-resistant, needing no mechanical upkeep, boasting a long service life, and explosion-proof for enhanced safety.

Detailed Photos

Easy Install High Accuracy Vortex Flowmeter for Steam Applications
Easy Install High Accuracy Vortex Flowmeter for Steam Applications
Easy Install High Accuracy Vortex Flowmeter for Steam Applications
Easy Install High Accuracy Vortex Flowmeter for Steam Applications
Easy Install High Accuracy Vortex Flowmeter for Steam Applications
Easy Install High Accuracy Vortex Flowmeter for Steam Applications
Easy Install High Accuracy Vortex Flowmeter for Steam Applications
Easy Install High Accuracy Vortex Flowmeter for Steam Applications
Easy Install High Accuracy Vortex Flowmeter for Steam Applications
Easy Install High Accuracy Vortex Flowmeter for Steam Applications
Easy Install High Accuracy Vortex Flowmeter for Steam Applications
Easy Install High Accuracy Vortex Flowmeter for Steam Applications
Easy Install High Accuracy Vortex Flowmeter for Steam Applications
Easy Install High Accuracy Vortex Flowmeter for Steam Applications
Easy Install High Accuracy Vortex Flowmeter for Steam Applications
Product Parameters

Technical Index

Measurement Medium: Ideal for gas, liquid, and steam.
Connection Method: Available in flange clamp type, flange type, and insertion type.
Caliber Specifications:
Flange Clamping Type: Sizes 25, 32, 50, 80, 100.
Flange Connection Type: Caliber selections include 100, 150, and 200.
Flow Measurement Range: Normal measurement flow velocity range with Reynolds number 1.5×104~4×106; gas 5~50m/s; liquid 0.5~7m/s.
Normal Measurement Flow Range: Specifically for liquids,
Gas Flow Measurement Range: Refer to Table 2.
Steam Flow Range: Refer to Table 3.
Measurement Accuracy: Available in 1.0 class and 1.5 class.
Measured Medium Temperature:
Room Temperature: -25ºC~100ºC, High Temperature: -25ºC~150ºC, and -25ºC~250ºC Output Signal: Pulse voltage output signal, High level 8~10V, Low level 0.7~1.3V. Pulse duty cycle is approximately 50%, with a transmission distance of 100m.
Pulse Current Remote Transmission Signal: 4-20 mA, with a transmission distance of 1000m. Instrument Use Environment: Suitable for temperatures -25ºC~+55ºC and humidity 5~90% RH50ºC. Material: Constructed from stainless steel and aluminum alloy.
Power Supply: DC24V or lithium battery 3.6V.
Explosion-Proof Grade: Intrinsically safe iaIIbT3-T6, with protection level IP65.

Technical parameters
Medium Steam, Gas, Liquid
Measuring range See flow1-3
Caliber DN15, DN25, DN40, DN50, DN80, DN100, DN200, DN250, DN300
Medium pressure 100 bar, more pressure need be customized
Medium temperature -40°C~+240°C
Ambient temperature Ordinary type: -40°C~+85°C
Ex-proof type: -40°C~+60°C
Accuracy Liquid, Re20000 is ±1.0%, gas and steam, ±1.5%
Repeatability ±0.3%
Material Measuring pipe:304,316L, HC276
Sensor: 316L, HC276
Converter shell: casting aluminum
Instrument caliber Flange connection: DN15-DN300
Clamping connection: DN15-DN100
Flange standard DIN, ANSI, HG20592 (Can be customized)
Pressure loss
Gasandliquid

saturated steam
ΔP=Cqv²Px          ΔP: pressure loss(pa)
                        qv: volume flow
                        qm: mass flow
ΔP=Cqm²Px                    PX: density
                        C: constent
Display Two-line LCD display, four button operation
Instantaneous flow, accumulated flow, vortex frequency, medium temperature, pressure(selectable), circular or non-circular display
Power supply Ordinary type: (14~36) VDC
Ex-proof type: (14~30) VDC
Battery power supply
Loading No-ex-proof: RB=(UB-14DVC)/22MA1200Ω
Ex-proof: RB=(UB-14DVC)/22MA≤600Ω
Output Two wire 4~20mA
Ex-proof class Exd II CT6 CE19.1438 Ex ( ia ) II CT6
Cable interface 1/2''NPT( Internal thread, recommended), M201.5 (Internal thread)
Housing protection class IP67
Connection type Flange (DN15-DN300), Clamping (DN15-DN100)
Mounting type Integral mounting, split mounting (special shielded cable connect the pipe and indicator)

Measuring Range:
Gas
Air: t=20°C    p=1.013bar abs =1.7210-4 mpa.s  Q: flow (sheet 1)
Nominal diameter Internal diameter Qmin(m3/h) Qmax(m3/h)
DN15 16 6.79 32.56
DN25 24 10.20 113.94
DN40 38 25.3 326.63
DN50 50 43.89 565.49
DN80 74 96.14 1238.64
DN100 97 165.14 2128.27
DN150 146 374.23 4821.57
DN200 193 702.95 9056.8
DN250 253 1123.7 14478
DN300 305 1632.1 21028

Liquid
Water: t=20°C        p=1.013bar abs       10cp                 Q: flow
Nominal diameter Internal diameter Qmin(m3/h) Qmax(m3/h)
DN15 16 0.45 5
DN25 24 0.81 11.40
DN40 38 2.04 28.57
DN50 50 3.53 49.47
DN80 74 7.74 108.37
DN100 97 13.30 186.21
DN150 146 30.13 421.86
DN200 193 52.66 792.42
DN250 253 90.5 1266.8
DN300 305 113.41 1839.8

Saturated steam

Nominal
Diameter

Inner
Diameter
Mass flow Qm (kg/h) under different pressure and density
P=1bar G P=3.5bar G P=5.2bar G P=7 bar G
ρ=1.13kg/m3 ρ=2.43kg/m3 ρ=3.28kg/m3 ρ=4.17kg/m3
t=120.6°C t=148.2°C t=160.4°C t=170.6°C
min max min max min max min max
DN15 16 5.87 36.97 7.68 79 8.93 106.68 10.06 135.69
DN25 24 11.82 129.39 17.26 276.4 20.09 373.53 22.66 474.82
DN40 38 29.64 370.71 43.33 792.33 50.63 1070.2 56.8 1361.2
DN50 50 51.31 641.82 75.02 1371.8 87.19 1852.8 98.33 2356.6
DN80 74 112.41 1405.8 164.33 3004.7 191 4058.4 215.39 5161.8
DN100 97 193.14 2415.5 282.36 5162.7 328.16 6973.3 370.09 8869.2
DN150 146 437.56 5472.4 639.69 11696 743.45 15798 838.44 20093
DN200 193 821.91 10279 1201.6 21970 1396.5 29675 1574.9 37743
DN250 253 1313.9 16433 1920.9 35122 2232.5 47439 2517.7 60337
DN300 305 1908.3 23866 2789.8 51010 3242.4 68899 3656.6 87630


Nominal
Diameter

Inner
Diameter
Mass flow Qm (kg/h) under different pressure and density
P=10.5 bar G P=14 bar G P=17.5 bar G P=20 bar G
ρ=5.89kg/m3 ρ=7.6kg/m3 ρ=9.32kg/m3 ρ=10.54kg/m3
t=186.2°C t=198.5°C t=208.5°C t=215.6°C
min max min max min max min max
DN15 16 12.78 191.71 16.51 247.55 20.23 303.36 22.89 343.32
DN25 24 26.93 670.88 30.6 857.88 33.87 955.48 36.04 1201.41
DN40 38 67.51 1878.2 76.72 2150.7 84.93 2395.3 90.35 2557.7
DN50 50 116.89 3251.7 132.82 3723.4 147.03 4147 156.42 4428.1
DN80 74 256.03 7122.4 290.93 8155.8 322.06 9083.7 342.62 9699.3
DN100 97 439.91 12238 499.9 14013 553.38 15608 588.69 16666
DN150 146 996.62 27725 1132.5 31747 1253.7 35359 1333.7 37756
DN200 193 1872.1 52079 2127.3 59634 2354.9 66419 2505.2 70921
DN250 253 2992.7 83254 3400.71 95333 3764.6 106180 4004.9 113380
DN300 305 4346.5 120920 4939.1 138460 5467.5 154210 5816.5 164660

Selection list
model Explanation
ZZY30              
Connection F             Flange connection
W Flange clamping
Temperature
Resistance Class
T1 Match with 250°c probe
T2 Match with 350°c probe







Nominal diameter
015 DN15
020 DN20
025 DN25
032 DN32
040 DN40
050 DN50
065 DN65
080 DN80
100 DN100
125 DN125
150 DN150
200 DN200
250 DN250
300 DN300

Structure
Z Integrated T and P compensation
F Regular model
S Split
Material R1 304
RL 316L



Instrument model
N 24V power supply Output 3 wire pulse
V1 24V power, on-site display, 4-20mA, RS485, Impulse output
V1

B
24V +battery power supply, on-site display, 4-20 mA, RS485, pulse output
Pressure Class N Normal
H High pressure

Certifications

Easy Install High Accuracy Vortex Flowmeter for Steam Applications

PACKING & SHIPPING

We will deliver your ordered product at the earliest date as required by you, ensuring timely and efficient service.
Easy Install High Accuracy Vortex Flowmeter for Steam Applications
Installation Instructions

Prerequisites for Installation

Optimal Piping Conditions
For optimal performance, the installation of the vortex flowmeter necessitates a specific straight pipe section both upstream and downstream. The common configurations are as follows (D represents the pipe's diameter):

Piping condition upstream Downstream
Concentric shrinkage
pipe full open gate valve
15D 5D
∠90° square elbow 20D 5D
Same plane 2∠90°elbow 25D 5D
Semi-open gate valve regulating valve 50D 5D
Different plane 2∠90°elbow 40D 5D
With rectifier tube bundle 12D 5D

1.
Install the sensor on a horizontal, vertical, or inclined pipe (with liquid flowing upward) that matches the sensor's diameter. Ensure a straight pipe section of 15-20D upstream and 5-10D downstream from the sensor.
2.
The pipe near the liquid sensor must be fully filled with the liquid being measured.
3.
Avoid installing the sensor on pipes subject to strong mechanical vibrations.
4.
Maintain uniformity between the inner diameter of the straight pipe section and the sensor diameter. If mismatched, use a slightly larger pipe with an error margin of ≤3% and not exceeding 5mm. Avoid installation in areas with strong electromagnetic interference, confined spaces, or where maintenance is challenging..
5.
Horizontal pipeline installation is most common. For gas flow with minor liquid content, place the sensor at a higher pipeline point. For liquid flow with minor gas content, install the sensor at a lower pipeline point.
6.
For vertical pipelines, the sensor can be installed regardless of flow direction. For gas flow with minor liquid content, ensure upward flow. For liquid flow, ensure upward flow to prevent added weight on the probe.
7.
Side-mounting on horizontal pipelines is suitable for all fluids, particularly superheated steam, saturated steam, and low-temperature liquids. Side-mounting, when feasible, is preferable to reduce temperature impact on the amplifier.
8.
Inverted installation on horizontal pipelines is generally not recommended. It is unsuitable for general gases or superheated steam but can be used for saturated steam and high-temperature liquids, especially where frequent pipeline cleaning is necessary.
9.
For pipelines with insulation layers, particularly when measuring high-temperature steam, ensure the insulation does not exceed one-third of the bracket height.
10.
Pressure and temperature measurement points should be strategically chosen. The pressure measurement point must be 3-5D downstream, and the temperature measurement point 6-8D downstream of the sensor.

Company Profile

Shandong Zhongziyi Intelligent Technology Co., Ltd.
Located in the innovative Zibo Science and Technology Industrial Park,
our state-of-the-art facility spans over 18,000 square meters.
We boast a high-standard, modern manufacturing factory, dedicated to
the relentless pursuit of excellence in
R&D,
manufacture,
sales, and service of top-tier pressure and temperature instruments.
As the standing director unit of the National Pressure Gauge Industry Association, we proudly hold the ISO9001 quality management system certification and are recognized as a high-tech enterprise in Shandong Province.
We are a premier, close partner of Rosemount in China, continually advancing our technology in alignment with Rosemount's standards.
For nearly 60 years, our factory has been at the forefront of instrument R&D and production,
amassing extensive technological expertise and exceptional customer service experience.
Our products are widely used across industries such as Petroleum, Chemical, Papermaking,
Metallurgy,
Medicine,
Food,
Power, and Machinery. Our sales network spans the entire nation and extends internationally, earning deep trust and high praise from our users.
Our core principle remains "quality first, customer first."
We warmly welcome customers to visit our factory and engage in fruitful business discussions.

COMPANY AND FACTORY PICTURE:

Easy Install High Accuracy Vortex Flowmeter for Steam Applications
Our Advantages

Easy Install High Accuracy Vortex Flowmeter for Steam Applications
Remarkable Features:
  1. Boasting a simple yet robust design, this product features no moving parts, ensuring high reliability and exceptional longevity.Operation remains highly dependable over extended periods.
  1. The installation process is hassle-free, and maintenance is incredibly straightforward.
  1. With the detection sensor not coming into direct contact with the measured medium, this product guarantees stable performance and a prolonged lifespan.
  1. It delivers a pulse signal output proportional to the flow rate, maintaining zero drift and ensuring high accuracy.
  1. Features a wide measurement range,extending downup to an impressive 1:50.
  1. Experience low pressure loss, reduced operational costs, and substantial energy savings. The output signal frequency remains unaffected by changes in fluid properties and composition within a certain range of Reynolds numbers. The meter coefficient is solely determined by the shape and size of the vortex shedding body, eliminating the need for any compensation when measuring fluid volume flow. Typically,recalibration of the meter coefficient becomes unnecessary after component changes.


Team Building Initiatives

We believe in the power of teamwork and trust our exceptional team to always come out on top!

Easy Install High Accuracy Vortex Flowmeter for Steam Applications
Exhibition Highlights

We are proactively seeking international collaboration through various overseas exhibitions.

Easy Install High Accuracy Vortex Flowmeter for Steam Applications
FAQ

1. What kind of products do you supply?

O
ur product line
includes
pressure transmitters, temperature transmitters, level transmitters, pressure gauges, temperature gauges, and flow
meters.

2. What are your product and technology advantages?

Our factory was established in 1966, providing us with nearly 60 years of manufacturing and R&D experience. We are a super close partner of Rosemount in
China.
Our technology closely
follows Rosemount, especially in remote pressure transmitter technology and stability, which can be considered No. 1 in China.

3. Where is your factory located?

O
ur factory is located in Zibo, Shandong province, China, a top
three
instrument production area.
A
nd spans over more than 18,000 square meters.

4. Can we visit your factory?

Y
ou are always welcome to visit our factory at any time at your convenience.

5. What is the warranty on your products?

O
ur product warranty is for 12 months from the shipping date, but we provide
lifetime
maintenance.

6. What are your payment terms?

Currently
, we accept a 50% down payment and the remaining 50% payable 5 days before delivery via T/T, Western Union,
PayPal,
and Trade Assurance online payment.

7. What certifications do you have?

W
e have ISO9001, CCC, CNAS laboratory accreditation, Flame-proof certification, intrinsic safety certification, SIL certificate, ECM certificate, and Russia EAC and PAC certificates,
a
s well as
several
invention patents.

8. How long is your delivery time?

F
or peak season, it is 4 weeks, and for the off-season, it is 2 weeks. Regardless of the season, we strive to meet your requirements.

9. How is your after-sales service?

Our products enjoy an excellent reputation for quality and have almost no warranty issues caused by the product itself. Nevertheless, we provide 24/7 online
support for any installation, commissioning, operational, or other concerns.

10. How can I send an inquiry?

Y
ou can send inquiries through our email or cellphone as provided below:

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