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Product Overview
The ZZYS30 vortex flowmeter is a type of velocity flow instrument with a wide range of applications.
It is suitable for measuring, monitoring, and controlling the flow of liquids, steam, and most gases.
It features a new structure that is resistant to mechanical vibrations, impacts, and contamination.
With no moving parts, no wear and tear, no need for mechanical maintenance, low pressure loss, stable performance, and high accuracy.
It is easy to install, and the sensor and signal converter can be matched as needed.
Product features:
Wide application range, suitable for measuring the flow of steam, gas, and liquid.
Excellent vibration performance, zero drift at zero point, effectively eliminating the influence of external vibrations.
ZZY30 offers temperature and pressure integrated product options, saving installation costs for users.
(0-5) kHz frequency output, (4-20) mA output, or HART communication/Modbus protocol communication.
Supports parameter setting via Bluetooth communication. Wear-resistant, dirt-resistant, no need for mechanical maintenance, long service life, explosion-proof for safety.
Technical index
Measurement medium: Gas, liquid, steam
Connection method: Flange clamp type, flange type, insertion type
Caliber specifications:
Flange clamping type 25, 32, 50, 80, 100.
Flange connection type caliber selection 100, 150, 200
Flow measurement range Normal measurement flow velocity range Reynolds number 1.5×104~4×106; gas 5~50m/s; liquid 0.5~7m/s.
Normal measurement flow range Liquid,
gas flow measurement range see Table 2.
Steam flow range see Table 3.
Measurement accuracy 1.0 class, 1.5 class
Measured medium temperature:
Room temperature -25ºC~100ºC, high temperature -25ºC~150ºC -25ºC~250ºC Output signal: Pulse voltage output signal, High level 8~10V, Low level 0.7~1.3V Pulse duty cycle is about 50%, transmission distance is 100m
Pulse current remote transmission signal 4-20 mA, transmission distance is 1000m Instrument use environment Temperature: -25ºC~+55ºC Humidity: 5~90% RH50ºC Material :Stainless steel, aluminum alloy
Power supply DC24V or lithium battery 3.6V
Explosion-proof grade Intrinsically safe iaIIbT3-T6, protection level IP65.
Technical parameters | |
Medium | Steam, Gas, Liquid |
Measuring range | See flow1-3 |
Caliber | DN15, DN25, DN40, DN50, DN80, DN100, DN200, DN250, DN300 |
Medium pressure | ≤100 bar, more pressure need be customized |
Medium temperature | -40°C~+240°C |
Ambient temperature | Ordinary type: -40°C~+85°C Ex-proof type: -40°C~+60°C |
Accuracy | Liquid, Re≥20000 is ±1.0%, gas and steam, ±1.5% |
Repeatability | ±0.3% |
Material | Measuring pipe:304,316L, HC276 |
Sensor: 316L, HC276 | |
Converter shell: casting aluminum | |
Instrument caliber | Flange connection: DN15-DN300 |
Clamping connection: DN15-DN100 | |
Flange standard | DIN, ANSI, HG20592 (Can be customized) |
Pressure loss Gasandliquid saturated steam |
ΔP=Cqv²Px ΔP: pressure loss(pa) qv: volume flow qm: mass flow ΔP=Cqm²Px PX: density C: constent |
Display | Two-line LCD display, four button operation Instantaneous flow, accumulated flow, vortex frequency, medium temperature, pressure(selectable), circular or non-circular display |
Power supply | Ordinary type: (14~36) VDC Ex-proof type: (14~30) VDC Battery power supply |
Loading | No-ex-proof: RB=(UB-14DVC)/22MA≤1200Ω Ex-proof: RB=(UB-14DVC)/22MA≤600Ω |
Output | Two wire 4~20mA |
Ex-proof class | Exd II CT6 CE19.1438 Ex ( ia ) II CT6 |
Cable interface | 1/2''NPT( Internal thread, recommended), M201.5 (Internal thread) |
Housing protection class | IP67 |
Connection type | Flange (DN15-DN300), Clamping (DN15-DN100) |
Mounting type | Integral mounting, split mounting (special shielded cable connect the pipe and indicator) |
Gas | |||
Air: t=20°C p=1.013bar abs =1.7210-4 mpa.s Q: flow (sheet 1) | |||
Nominal diameter | Internal diameter | Qmin(m3/h) | Qmax(m3/h) |
DN15 | 16 | 6.79 | 32.56 |
DN25 | 24 | 10.20 | 113.94 |
DN40 | 38 | 25.3 | 326.63 |
DN50 | 50 | 43.89 | 565.49 |
DN80 | 74 | 96.14 | 1238.64 |
DN100 | 97 | 165.14 | 2128.27 |
DN150 | 146 | 374.23 | 4821.57 |
DN200 | 193 | 702.95 | 9056.8 |
DN250 | 253 | 1123.7 | 14478 |
DN300 | 305 | 1632.1 | 21028 |
Liquid | |||
Water: t=20°C p=1.013bar abs ≤10cp Q: flow | |||
Nominal diameter | Internal diameter | Qmin(m3/h) | Qmax(m3/h) |
DN15 | 16 | 0.45 | 5 |
DN25 | 24 | 0.81 | 11.40 |
DN40 | 38 | 2.04 | 28.57 |
DN50 | 50 | 3.53 | 49.47 |
DN80 | 74 | 7.74 | 108.37 |
DN100 | 97 | 13.30 | 186.21 |
DN150 | 146 | 30.13 | 421.86 |
DN200 | 193 | 52.66 | 792.42 |
DN250 | 253 | 90.5 | 1266.8 |
DN300 | 305 | 113.41 | 1839.8 |
Saturated steam | |||||||||
Nominal Diameter |
Inner Diameter |
Mass flow Qm (kg/h) under different pressure and density | |||||||
P=1bar G | P=3.5bar G | P=5.2bar G | P=7 bar G | ||||||
ρ=1.13kg/m3 | ρ=2.43kg/m3 | ρ=3.28kg/m3 | ρ=4.17kg/m3 | ||||||
t=120.6°C | t=148.2°C | t=160.4°C | t=170.6°C | ||||||
min | max | min | max | min | max | min | max | ||
DN15 | 16 | 5.87 | 36.97 | 7.68 | 79 | 8.93 | 106.68 | 10.06 | 135.69 |
DN25 | 24 | 11.82 | 129.39 | 17.26 | 276.4 | 20.09 | 373.53 | 22.66 | 474.82 |
DN40 | 38 | 29.64 | 370.71 | 43.33 | 792.33 | 50.63 | 1070.2 | 56.8 | 1361.2 |
DN50 | 50 | 51.31 | 641.82 | 75.02 | 1371.8 | 87.19 | 1852.8 | 98.33 | 2356.6 |
DN80 | 74 | 112.41 | 1405.8 | 164.33 | 3004.7 | 191 | 4058.4 | 215.39 | 5161.8 |
DN100 | 97 | 193.14 | 2415.5 | 282.36 | 5162.7 | 328.16 | 6973.3 | 370.09 | 8869.2 |
DN150 | 146 | 437.56 | 5472.4 | 639.69 | 11696 | 743.45 | 15798 | 838.44 | 20093 |
DN200 | 193 | 821.91 | 10279 | 1201.6 | 21970 | 1396.5 | 29675 | 1574.9 | 37743 |
DN250 | 253 | 1313.9 | 16433 | 1920.9 | 35122 | 2232.5 | 47439 | 2517.7 | 60337 |
DN300 | 305 | 1908.3 | 23866 | 2789.8 | 51010 | 3242.4 | 68899 | 3656.6 | 87630 |
Nominal Diameter |
Inner Diameter |
Mass flow Qm (kg/h) under different pressure and density | |||||||
P=10.5 bar G | P=14 bar G | P=17.5 bar G | P=20 bar G | ||||||
ρ=5.89kg/m3 | ρ=7.6kg/m3 | ρ=9.32kg/m3 | ρ=10.54kg/m3 | ||||||
t=186.2°C | t=198.5°C | t=208.5°C | t=215.6°C | ||||||
min | max | min | max | min | max | min | max | ||
DN15 | 16 | 12.78 | 191.71 | 16.51 | 247.55 | 20.23 | 303.36 | 22.89 | 343.32 |
DN25 | 24 | 26.93 | 670.88 | 30.6 | 857.88 | 33.87 | 955.48 | 36.04 | 1201.41 |
DN40 | 38 | 67.51 | 1878.2 | 76.72 | 2150.7 | 84.93 | 2395.3 | 90.35 | 2557.7 |
DN50 | 50 | 116.89 | 3251.7 | 132.82 | 3723.4 | 147.03 | 4147 | 156.42 | 4428.1 |
DN80 | 74 | 256.03 | 7122.4 | 290.93 | 8155.8 | 322.06 | 9083.7 | 342.62 | 9699.3 |
DN100 | 97 | 439.91 | 12238 | 499.9 | 14013 | 553.38 | 15608 | 588.69 | 16666 |
DN150 | 146 | 996.62 | 27725 | 1132.5 | 31747 | 1253.7 | 35359 | 1333.7 | 37756 |
DN200 | 193 | 1872.1 | 52079 | 2127.3 | 59634 | 2354.9 | 66419 | 2505.2 | 70921 |
DN250 | 253 | 2992.7 | 83254 | 3400.71 | 95333 | 3764.6 | 106180 | 4004.9 | 113380 |
DN300 | 305 | 4346.5 | 120920 | 4939.1 | 138460 | 5467.5 | 154210 | 5816.5 | 164660 |
Selection list | ||||||||
model | Explanation | |||||||
ZZY30 | ||||||||
Connection | F | Flange connection | ||||||
W | Flange clamping | |||||||
Temperature Resistance Class |
T1 | Match with 250°c probe | ||||||
T2 | Match with 350°c probe | |||||||
Nominal diameter |
015 | DN15 | ||||||
020 | DN20 | |||||||
025 | DN25 | |||||||
032 | DN32 | |||||||
040 | DN40 | |||||||
050 | DN50 | |||||||
065 | DN65 | |||||||
080 | DN80 | |||||||
100 | DN100 | |||||||
125 | DN125 | |||||||
150 | DN150 | |||||||
200 | DN200 | |||||||
250 | DN250 | |||||||
300 | DN300 | |||||||
Structure |
Z | Integrated T and P compensation | ||||||
F | Regular model | |||||||
S | Split | |||||||
Material | R1 | 304 | ||||||
RL | 316L | |||||||
Instrument model |
N | 24V power supply Output 3 wire pulse | ||||||
V1 | 24V power, on-site display, 4-20mA, RS485, Impulse output | |||||||
V1 B |
24V +battery power supply, on-site display, 4-20 mA, RS485, pulse output | |||||||
Pressure Class | N | Normal | ||||||
H | High pressure |
PACKING & SHIPPING
Installation Requirements
Piping condition
The installation of vortex flowmeter requires a certain straight pipe section before and after, and the common situations are as follows (D is the diameter of the pipe) :
Piping condition | upstream | Downstream |
Concentric shrinkage pipe full open gate valve |
15D | 5D |
∠90° square elbow | 20D | 5D |
Same plane 2∠90°elbow | 25D | 5D |
Semi-open gate valve regulating valve | 50D | 5D |
Different plane 2∠90°elbow | 40D | 5D |
With rectifier tube bundle | 12D | 5D |
1.
The sensor should be installed on a pipe that is horizontal, vertical, or inclined (with the liquid flowing from bottom to top) and has the same diameter as the sensor. There should be a certain length of straight pipe upstream and downstream of the sensor, with the length meeting the requirements of 15-20D for the front straight pipe section and 5-10D for the rear straight pipe section.
2.
The pipe near the liquid sensor should be filled with the liquid being measured.
3.
The sensor should not be installed on a pipe with strong mechanical vibrations.
4.
The inner diameter of the straight pipe section should be as consistent as possible with the sensor diameter. If they cannot be the same, a slightly larger diameter pipe should be used, with an error of ≤3% and not exceeding 5mm. The sensor should not be installed in locations with strong electromagnetic interference, limited space, or inconvenient maintenance. Installation requirements.
5.
Horizontal pipeline installation is the most common method for flow sensors. When measuring gas flow, if the gas being measured contains a small amount of liquid, the sensor should be installed at a higher point in the pipeline. When measuring liquid flow, if the liquid being measured contains a small amount of gas, the sensor should be installed at a lower point in the pipeline.
6.
Sensor installation in vertical pipelines. When measuring gas flow, the sensor can be installed on a vertical pipeline with no restriction on flow direction. If the gas being measured contains a small amount of liquid, the gas flow should be from bottom to top. When measuring liquid flow, the liquid flow should be from bottom to top to avoid additional weight on the probe.
7.
Side installation of sensors on horizontal pipelines. Regardless of the fluid being measured, sensors can be side-mounted on horizontal pipelines, especially when measuring superheated steam, saturated steam, and low-temperature liquids. If conditions allow, side mounting is preferred as it minimizes the temperature impact on the amplifier.
8.
Inverted installation of sensors on horizontal pipelines. This installation method is generally not recommended. It is not suitable for measuring general gases or superheated steam. It can be used for measuring saturated steam and is suitable for measuring high-temperature liquids or situations where pipelines need frequent cleaning.
9.
Installation of sensors on pipelines with insulation layers. When measuring high-temperature steam, the insulation layer should not exceed one-third of the bracket height.
10.
Selection of pressure and temperature measurement points. Depending on the measurement requirements, when pressure and temperature need to be measured near the sensor, the pressure measurement point should be 3-5D downstream of the sensor, and the temperature measurement point should be 6-8D downstream of the sensor.
Shandong zhongziyi intelligent technology Co., Ltd located in Zibo science and technology industrial park.
It takes an area of more than 18,000.00 square meters.
We have high standard and modern manufacturing factory and committed to the R&D, manufacture, sales and service of pressure and temperature instrument.
We are the standing director unit of national pressure gauge Industry Association and we have obtained ISO9001 quality management system certification and we are the high-tech enterprise in Shandong Province.
we are the supper close partner of Rosemount in China. Our technology closed keep following with Rosemount.
Our factory deeply engaged in instrument R&D and production for almost 60 years,
and we have a very good technology accumulation and customer service experiments.
The products widely using in Petroleum, Chemical industry, Papermaking, Metallurgy, Medicine, Food, Power and machinery etc. The sales cover the whole country and abroad and won trust and favorable comment from the masses of users deeply.
The company's core goal is "quality first, customer first".
We give hearty welcome to the customers come to our factory to visit and discuss cooperation business.
COMPANY AND FACTORY PICTURE: